Industrial Assessment Centers

Assessment #LE0289

Assessment Year	2009
SIC	2834
SIC Description	Pharmaceutical Preparations
NAICS	325412
NAICS Description	Pharmaceutical Preparation Manufacturing
Principal Product	pharmaceutical
Sales	$ 65,000,000
# of Employees	250
Plant Area (Sq.Ft.)	100,000
Annual Production	10,000,000 Not Available
Production Hrs. Annual	6,240
Location (State)	NJ
Yearly Energy Cost	$ 172,405

Current Energy Usage & Costs

Energy Sources	Yearly Usage	Yearly Cost	Unit Price
Electricity	1,295,520 kWh	$ 135,757	$ 0.105 /kWh
- Demand Charge	2,934 kW	$ 27,233	$ 9.28 /kW
- Electricity Fees	-	$ 0	-
Natural Gas	2,721 MMBtu	$ 9,415	$ 3.46 /MMBtu
TOTAL ENERGY	16,000 MMBtu	$ 172,405	$ 10.78 /MMBtu

Recommended Reduction in Usage & Costs

Recommended Implemented

Energy Sources	Yearly Savings	Yearly Cost	% Saved	Unit Price
Electricity	635,869 kWh 273,486 kWh	$ 63,860 $ 25,611	47.04 % 18.87 %	$ 0.105 /kWh
- Demand Charge	867 kW 235 kW	$ 8,041 $ 2,176	29.53 % 7.99 %	$ 9.28 /kW
- Electricity Fees	-	$ 0 $ 0	0.00 % 0.00 %	-
Natural Gas	0 MMBtu 0 MMBtu	$ 0 $ 0	0.00 % 0.00 %	$ 3.46 /MMBtu
TOTAL ENERGY	6,518 MMBtu 2,803 MMBtu	$ 71,901 $ 27,787	41.70 % 16.12 %	$ 10.78 /MMBtu

Recommendations

AR #

Description

ARC Code

Status

Cost

Savings

Payback
(Years)

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details

REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT

2.1311

$ 20,000

$ 19,778

1.01

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	207,792 kWh	$ 18,713	$ 0.105 /kWh
- Demand Charge	115 kW	$ 1,065	$ 9.28 /kW
TOTAL ENERGY	2,130 MMBtu	$ 19,778	-

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details

MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION

2.6242

$ 2,600

$ 12,698

0.20

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	119,246 kWh	$ 12,521	$ 0.105 /kWh
- Demand Charge	19 kW	$ 177	$ 9.28 /kW
TOTAL ENERGY	1,222 MMBtu	$ 12,698	-

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details

ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES

2.4236

$ 11,500

$ 11,495

1.00

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	93,566 kWh	$ 9,824	$ 0.105 /kWh
- Demand Charge	180 kW	$ 1,671	$ 9.28 /kW
TOTAL ENERGY	959 MMBtu	$ 11,495	-

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details

REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED

2.4231

$ 304

$ 4,121

0.07

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	34,041 kWh	$ 3,574	$ 0.105 /kWh
- Demand Charge	59 kW	$ 547	$ 9.28 /kW
TOTAL ENERGY	349 MMBtu	$ 4,121	-

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details

USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION

3.4111

$ 12,000

$ 3,908

3.07

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
One-time Revenue or Avoided Cost	-	$ 3,908	-
TOTAL PRODUCTON	-	$ 3,908	-

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details

ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES

2.4236

$ 2,824

$ 3,888

0.73

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	31,653 kWh	$ 3,324	$ 0.105 /kWh
- Demand Charge	61 kW	$ 564	$ 9.28 /kW
TOTAL ENERGY	324 MMBtu	$ 3,888	-

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details

USE SOLAR HEAT TO HEAT WATER

2.9112

$ 3,640

$ 1,380

2.64

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	8,857 kWh	$ 930	$ 0.105 /kWh
- Demand Charge	49 kW	$ 450	$ 9.28 /kW
TOTAL ENERGY	91 MMBtu	$ 1,380	-

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details

UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS

2.7142

$ 16,830

$ 9,474

1.78

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	71,575 kWh	$ 7,590	$ 0.105 /kWh
- Demand Charge	203 kW	$ 1,884	$ 9.28 /kW
TOTAL ENERGY	734 MMBtu	$ 9,474	-

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details

UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS

2.7142

$ 6,137

$ 2,333

2.63

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	15,088 kWh	$ 1,615	$ 0.105 /kWh
- Demand Charge	77 kW	$ 718	$ 9.28 /kW
TOTAL ENERGY	155 MMBtu	$ 2,333	-

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details

UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS

2.7142

$ 18,122

$ 6,734

2.69

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	54,051 kWh	$ 5,769	$ 0.105 /kWh
- Demand Charge	104 kW	$ 965	$ 9.28 /kW
TOTAL ENERGY	554 MMBtu	$ 6,734	-