Industrial Assessment Centers
Assessment #LE0282
| Assessment Year | 2009 |
|---|---|
| SIC | 3412 |
| SIC Description | Metal Barrels, Drums, And Pails |
| NAICS | 332431 |
| NAICS Description | Metal Can Manufacturing |
| Principal Product | steel containers |
| Sales | $ 38,000,000 |
| # of Employees | 110 |
| Plant Area (Sq.Ft.) | 88,000 |
| Annual Production | 12,500,000 Pieces |
| Production Hrs. Annual | 4,576 |
| Location (State) | NJ |
| Yearly Energy Cost | $ 1,501,667 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
6,402,132 kWh | $ 759,982 | $ 0.119 /kWh |
- Demand Charge |
14,709 kW | $ 158,198 | $ 10.76 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
58,844 MMBtu | $ 583,487 | $ 9.92 /MMBtu |
TOTAL ENERGY |
124,466 MMBtu | $ 1,501,667 | $ 12.06 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
762,213 kWh 388,982 kWh |
$ 90,704 $ 46,289 |
11.94 % 6.09 % |
$ 0.119 /kWh |
- Demand Charge |
6,847 kW 994 kW |
$ 29,819 $ 10,685 |
18.85 % 6.75 % |
$ 10.76 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 9.92 /MMBtu |
TOTAL ENERGY |
7,813 MMBtu 3,987 MMBtu |
$ 120,523 $ 56,974 |
8.03 % 3.79 % |
$ 12.06 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MOTOR-GENERATOR SET | 2.4142 | N | $ 30,000 | $ 45,837 | 0.65 | ||||||||||||||||||||||||
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| 02 | view details |
CONVERT TO AIR ASSISTED / AIRLESS PAINT GUNS | 3.2124 | I | $ 20,000 | $ 20,433 | 0.98 | ||||||||||||||||||||||||
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| 03 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,760 | $ 19,083 | 0.09 | ||||||||||||||||||||||||
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| 04 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 800 | $ 9,314 | 0.09 | ||||||||||||||||||||||||
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| 05 | view details |
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS | 2.3131 | N | $ 3,000 | $ 7,908 | 0.38 | ||||||||||||||||||||||||
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| 06 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 60,000 | $ 18,538 | 3.24 | ||||||||||||||||||||||||
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| 07 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 450 | $ 490 | 0.92 | ||||||||||||||||||||||||
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