Industrial Assessment Centers
Assessment #LE0281
| Assessment Year | 2008 |
|---|---|
| SIC | 3743 |
| SIC Description | Railroad Equipment |
| NAICS | 333911 |
| NAICS Description | Pump and Pumping Equipment Manufacturing |
| Principal Product | Transit related components |
| Sales | $ 30,000,000 |
| # of Employees | 70 |
| Plant Area (Sq.Ft.) | 101,000 |
| Annual Production | 100,000 Pounds |
| Production Hrs. Annual | 3,120 |
| Location (State) | NJ |
| Yearly Energy Cost | $ 163,758 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
924,200 kWh | $ 104,855 | $ 0.113 /kWh |
- Demand Charge |
2,720 kW | $ 28,773 | $ 10.58 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
2,130 MMBtu | $ 30,130 | $ 14.15 /MMBtu |
TOTAL ENERGY |
11,603 MMBtu | $ 163,758 | $ 14.11 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
219,868 kWh 54,653 kWh |
$ 24,844 $ 6,176 |
23.69 % 5.89 % |
$ 0.113 /kWh |
- Demand Charge |
865 kW 346 kW |
$ 9,142 $ 3,665 |
31.77 % 12.74 % |
$ 10.58 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
934 MMBtu 0 MMBtu |
$ 11,639 $ 0 |
38.63 % 0.00 % |
$ 14.15 /MMBtu |
TOTAL ENERGY |
3,189 MMBtu 561 MMBtu |
$ 45,625 $ 9,841 |
27.86 % 6.01 % |
$ 14.11 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE RADIANT HEATER FOR SPOT HEATING | 2.7231 | N | $ 3,600 | $ 9,502 | 0.38 | ||||||||||||||||||||||||
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| 02 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,790 | $ 7,477 | 0.24 | ||||||||||||||||||||||||
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| 03 | view details |
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MOTOR-GENERATOR SET | 2.4142 | N | $ 5,000 | $ 5,659 | 0.88 | ||||||||||||||||||||||||
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| 04 | view details |
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS | 2.3131 | I | $ 2,500 | $ 1,441 | 1.73 | ||||||||||||||||||||||||
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| 05 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 1,000 | $ 1,306 | 0.77 | ||||||||||||||||||||||||
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| 06 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 240 | $ 923 | 0.26 | ||||||||||||||||||||||||
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| 07 | view details |
MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE | 2.7312 | N | $ 1,200 | $ 831 | 1.44 | ||||||||||||||||||||||||
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| 08 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 800 | $ 696 | 1.15 | ||||||||||||||||||||||||
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| 09 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | N | $ 120 | $ 670 | 0.18 | ||||||||||||||||||||||||
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| 10 | view details |
USE SYNTHETIC LUBRICANT | 2.4314 | N | $ 500 | $ 508 | 0.98 | ||||||||||||||||||||||||
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| 11 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 34,067 | $ 13,106 | 2.60 | ||||||||||||||||||||||||
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| 12 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 780 | $ 3,557 | 0.22 | ||||||||||||||||||||||||
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