Industrial Assessment Centers

Assessment #LE0267

Assessment Year	2008
SIC	2086
SIC Description	Bottled And Canned Soft Drinks
NAICS	312112
NAICS Description	Bottled Water Manufacturing
Principal Product	bottled water
Sales	$ 62,000,000
# of Employees	322
Plant Area (Sq.Ft.)	385,000
Annual Production	454,272,000 Not Available
Production Hrs. Annual	8,736
Location (State)	PA
Yearly Energy Cost	$ 5,252,625

Current Energy Usage & Costs

Energy Sources	Yearly Usage	Yearly Cost	Unit Price
Electricity	70,230,247 kWh	$ 3,613,312	$ 0.051 /kWh
- Demand Charge	117,030 kW	$ 823,235	$ 7.03 /kW
- Electricity Fees	-	$ 0	-
Natural Gas	98,061 MMBtu	$ 816,078	$ 8.32 /MMBtu
TOTAL ENERGY	817,921 MMBtu	$ 5,252,625	$ 6.42 /MMBtu

Recommended Reduction in Usage & Costs

Recommended Implemented

Energy Sources	Yearly Savings	Yearly Cost	% Saved	Unit Price
Electricity	4,245,075 kWh 885,567 kWh	$ 216,807 $ 45,472	6.00 % 1.26 %	$ 0.051 /kWh
- Demand Charge	11,463 kW 7,068 kW	$ 80,587 $ 49,689	9.79 % 6.04 %	$ 7.03 /kW
- Electricity Fees	-	$ 0 $ 0	0.00 % 0.00 %	-
Natural Gas	7,565 MMBtu 4,945 MMBtu	$ 62,939 $ 41,144	7.71 % 5.04 %	$ 8.32 /MMBtu
TOTAL ENERGY	51,077 MMBtu 14,022 MMBtu	$ 360,333 $ 136,305	6.86 % 2.59 %	$ 6.42 /MMBtu

Recommendations

AR #

Description

ARC Code

Status

Cost

Savings

Payback
(Years)

view
details

REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES

4.6520

$ 200,000

$ 198,263

1.01

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	2,790,945 kWh	$ 142,338	$ 0.051 /kWh
- Demand Charge	3,594 kW	$ 25,266	$ 7.03 /kW
TOTAL ENERGY	28,607 MMBtu	$ 167,604	-
One-time Revenue or Avoided Cost	-	$ 30,659	-
TOTAL PRODUCTON	-	$ 30,659	-

view
details

RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS

2.3131

$ 6,000

$ 41,140

0.15

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
- Demand Charge	5,852 kW	$ 41,140	$ 7.03 /kW
TOTAL ENERGY	0 MMBtu	$ 41,140	-

view
details

USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MOTOR-GENERATOR SET

2.4142

$ 30,000

$ 36,169

0.83

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	596,286 kWh	$ 30,411	$ 0.051 /kWh
- Demand Charge	819 kW	$ 5,758	$ 7.03 /kW
TOTAL ENERGY	6,112 MMBtu	$ 36,169	-

view
details

REPAIR OR REPLACE STEAM TRAPS

2.2113

$ 2,000

$ 31,944

0.06

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Natural Gas	3,839 MMBtu	$ 31,944	$ 8.32 /MMBtu
TOTAL ENERGY	3,839 MMBtu	$ 31,944	-

view
details

PREHEAT COMBUSTION AIR WITH WASTE HEAT

2.2442

$ 30,000

$ 21,795

1.38

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Natural Gas	2,620 MMBtu	$ 21,795	$ 8.32 /MMBtu
TOTAL ENERGY	2,620 MMBtu	$ 21,795	-

view
details

CHANGE PRODUCT DESIGN TO REDUCE ENERGY REQUIREMENTS

2.5195

$ 31,435

$ 26,495

1.19

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	436,800 kWh	$ 22,277	$ 0.051 /kWh
- Demand Charge	600 kW	$ 4,218	$ 7.03 /kW
TOTAL ENERGY	4,477 MMBtu	$ 26,495	-

view
details

ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO

2.1233

$ 3,000

$ 9,200

0.33

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Natural Gas	1,106 MMBtu	$ 9,200	$ 8.32 /MMBtu
TOTAL ENERGY	1,106 MMBtu	$ 9,200	-

view
details

UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS

2.4111

$ 1,500

$ 8,134

0.18

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	131,763 kWh	$ 6,720	$ 0.051 /kWh
- Demand Charge	201 kW	$ 1,414	$ 7.03 /kW
TOTAL ENERGY	1,351 MMBtu	$ 8,134	-

view
details

ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES

2.4236

$ 1,000

$ 4,723

0.21

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	77,870 kWh	$ 3,971	$ 0.051 /kWh
- Demand Charge	107 kW	$ 752	$ 7.03 /kW
TOTAL ENERGY	798 MMBtu	$ 4,723	-

view
details

UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS

2.7142

$ 300,000

$ 13,129

22.85

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	211,411 kWh	$ 11,090	$ 0.051 /kWh
- Demand Charge	290 kW	$ 2,039	$ 7.03 /kW
TOTAL ENERGY	2,167 MMBtu	$ 13,129	-