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U.S. Department of Energy Energy Efficiency and Renewable Energy
IAC Field Managers

Industrial Assessment Centers

Assessment #LE0265


Assessment Year 2007
SIC 3585
SIC Description Refrigeration And Heating Equipment
NAICS 333415
NAICS Description Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipmen
Principal Product Waste Oil Furnaces
Sales $ 22,000,000
# of Employees 110
Plant Area (Sq.Ft.) 110,000
Annual Production 5,500 Not Available
Production Hrs. Annual 4,420
Location (State) PA
Yearly Energy Cost $ 192,115

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

 1,910,400 kWh $ 119,745 $ 0.063 /kWh

- Demand Charge

 5,617 kW $ 49,108 $ 8.74 /kW

- Electricity Fees

 - $ 0 -

Natural Gas

 5,786 MMBtu $ 23,262 $ 4.02 /MMBtu

TOTAL ENERGY

 25,368 MMBtu $ 192,115 $ 7.57 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

 552,278 kWh
250,772 kWh		 $ 34,803
$ 15,809		 29.06 %
13.20 %		 $ 0.063 /kWh

- Demand Charge

 1,788 kW
695 kW		 $ 15,633
$ 6,080		 31.83 %
12.38 %		 $ 8.74 /kW

- Electricity Fees

 - $ 0
$ 0		 0.00 %
0.00 %		 -

Natural Gas

 214 MMBtu
34 MMBtu		 $ 566
$ 137		 2.43 %
0.59 %		 $ 4.02 /MMBtu

TOTAL ENERGY

 5,874 MMBtu
2,604 MMBtu		 $ 51,002
$ 22,026		 26.55 %
11.47 %		 $ 7.57 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details		 UTILIZE OUTSIDE CONTRACTING 4.4220 I $ 7,800 $ 45,000 0.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

By-product Production

 - $ 45,000 -

TOTAL PRODUCTON

 - $ 45,000 -
02 view
details		 INSTALL TIMERS AND/OR THERMOSTATS 2.7261 I $ 2,250 $ 10,266 0.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 162,949 kWh $ 10,266 $ 0.063 /kWh

TOTAL ENERGY

 1,670 MMBtu $ 10,266 -
03 view
details		 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 860 $ 7,608 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 70,562 kWh $ 4,456 $ 0.063 /kWh

- Demand Charge

 360 kW $ 3,152 $ 8.74 /kW

TOTAL ENERGY

 723 MMBtu $ 7,608 -
04 view
details		 USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT 2.7233 N $ 46 $ 5,367 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 85,197 kWh $ 5,367 $ 0.063 /kWh

TOTAL ENERGY

 873 MMBtu $ 5,367 -
05 view
details		 USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 I $ 0 $ 3,558 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 13,055 kWh $ 822 $ 0.063 /kWh

- Demand Charge

 313 kW $ 2,736 $ 8.74 /kW

TOTAL ENERGY

 134 MMBtu $ 3,558 -
06 view
details		 INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE 2.7496 I $ 0 $ 594 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 4,206 kWh $ 265 $ 0.063 /kWh

- Demand Charge

 22 kW $ 192 $ 8.74 /kW

Natural Gas

 34 MMBtu $ 137 $ 4.02 /MMBtu

TOTAL ENERGY

 77 MMBtu $ 594 -
07 view
details		 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 200 $ 623 0.32
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 7,113 kWh $ 448 $ 0.063 /kWh

- Demand Charge

 20 kW $ 175 $ 8.74 /kW

TOTAL ENERGY

 73 MMBtu $ 623 -
08 view
details		 MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE 2.7312 N $ 600 $ 429 1.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 180 MMBtu $ 429 $ 4.02 /MMBtu

TOTAL ENERGY

 180 MMBtu $ 429 -
09 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 58,273 $ 22,557 2.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 209,196 kWh $ 13,179 $ 0.063 /kWh

- Demand Charge

 1,073 kW $ 9,378 $ 8.74 /kW

TOTAL ENERGY

 2,144 MMBtu $ 22,557 -