Industrial Assessment Centers

Assessment #LE0260


Assessment Year 2007
SIC 3594
SIC Description Fluid Power Pumps And Motors
NAICS 333996
NAICS Description Fluid Power Pump and Motor Manufacturing
Principal Product Fluid Power Products
Sales $ 75,000,000
# of Employees 123
Plant Area (Sq.Ft.) 75,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) PA
Yearly Energy Cost $ 163,808

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,586,200 kWh $ 103,074 $ 0.065 /kWh

- Demand Charge

4,264 kW $ 38,007 $ 8.91 /kW

- Electricity Fees

- $ 0 -

Natural Gas

1,681 MMBtu $ 22,727 $ 13.52 /MMBtu

TOTAL ENERGY

17,940 MMBtu $ 163,808 $ 9.13 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

813,497 kWh
0 kWh
$ 52,821
$ 0
51.25 %
0.00 %
$ 0.065 /kWh

- Demand Charge

2,142 kW
0 kW
$ 19,080
$ 0
50.20 %
0.00 %
$ 8.91 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

3,422 MMBtu
0 MMBtu
$ 46,268
$ 0
203.58 %
0.00 %
$ 13.52 /MMBtu

TOTAL ENERGY

11,760 MMBtu
0 MMBtu
$ 118,169
$ 0
72.14 %
0.00 %
$ 9.13 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL 2.7232 N $ 74,000 $ 67,607 1.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

259,200 kWh $ 16,848 $ 0.065 /kWh

- Demand Charge

504 kW $ 4,491 $ 8.91 /kW

Natural Gas

3,422 MMBtu $ 46,268 $ 13.52 /MMBtu

TOTAL ENERGY

6,079 MMBtu $ 67,607 -
02 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 N $ 60 $ 11,871 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

144,531 kWh $ 9,395 $ 0.065 /kWh

- Demand Charge

278 kW $ 2,476 $ 8.91 /kW

TOTAL ENERGY

1,481 MMBtu $ 11,871 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 1,000 $ 6,263 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

76,259 kWh $ 4,957 $ 0.065 /kWh

- Demand Charge

147 kW $ 1,306 $ 8.91 /kW

TOTAL ENERGY

782 MMBtu $ 6,263 -
04 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 N $ 8,000 $ 4,657 1.72
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

523 kW $ 4,657 $ 8.91 /kW

TOTAL ENERGY

0 MMBtu $ 4,657 -
05 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,350 $ 3,696 0.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

56,861 kWh $ 3,696 $ 0.065 /kWh

TOTAL ENERGY

583 MMBtu $ 3,696 -
06 view
details
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS 3.6193 N $ 2,500 $ 2,799 0.89
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

13,400,000 lbs $ 2,799 $ 0 /lbs

TOTAL WASTE

- $ 2,799 -
07 view
details
MINIMIZE WATER USAGE 3.4151 N $ 1,000 $ 1,524 0.66
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,958 kWh $ 134 $ 0.065 /kWh

- Demand Charge

156 kW $ 1,390 $ 8.91 /kW

TOTAL ENERGY

30 MMBtu $ 1,524 -
08 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 200 $ 816 0.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,433 kWh $ 614 $ 0.065 /kWh

- Demand Charge

23 kW $ 202 $ 8.91 /kW

TOTAL ENERGY

97 MMBtu $ 816 -
09 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 500 $ 234 2.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,471 kWh $ 161 $ 0.065 /kWh

- Demand Charge

8 kW $ 73 $ 8.91 /kW

TOTAL ENERGY

25 MMBtu $ 234 -
10 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 54,052 $ 21,501 2.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

261,784 kWh $ 17,016 $ 0.065 /kWh

- Demand Charge

503 kW $ 4,485 $ 8.91 /kW

TOTAL ENERGY

2,683 MMBtu $ 21,501 -