Industrial Assessment Centers

Assessment #LE0246


Assessment Year 2006
SIC 2087
SIC Description Flavoring Extracts And Syrups, Nec
NAICS 311930
NAICS Description Flavoring Syrup and Concentrate Manufacturing
Principal Product Fountain Syrup
Sales $ 0
# of Employees 75
Plant Area (Sq.Ft.) 250,000
Annual Production 60,000 Thousand Gallons
Production Hrs. Annual 6,240
Location (State) PA
Yearly Energy Cost $ 529,419

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

6,964,200 kWh $ 384,587 $ 0.055 /kWh

- Demand Charge

16,136 kW $ 115,401 $ 7.15 /kW

- Electricity Fees

- $ 0 -

Natural Gas

2,985 MMBtu $ 29,431 $ 9.86 /MMBtu

TOTAL ENERGY

74,368 MMBtu $ 529,419 $ 7.12 /MMBtu

Water Disposal

36,811,835 Gal $ 100,496 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

488,709 kWh
416,676 kWh
$ 26,879
$ 22,917
6.99 %
5.96 %
$ 0.055 /kWh

- Demand Charge

746 kW
746 kW
$ 5,333
$ 5,333
4.62 %
4.62 %
$ 7.15 /kW

- Electricity Fees

- $ 3,000
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 9.86 /MMBtu

TOTAL ENERGY

5,009 MMBtu
4,271 MMBtu
$ 35,212
$ 28,250
6.65 %
5.34 %
$ 7.12 /MMBtu

Water Disposal

19,997,400 Gal
15,318,000 Gal
$ 54,594
$ 41,818
54.32 %
41.61 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE SMALL NUMBER OF HIGH OUTPUT UNITS INSTEAD OF MANY SMALL INEFFICIENT UNITS 2.5196 I $ 5,000 $ 66,327 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

15,318,000 Gal $ 41,818 $ 0 /Gal

TOTAL WASTE

- $ 41,818 -

Water Consumption

- $ 24,509 -

TOTAL PRODUCTON

- $ 24,509 -
02 view
details
REUSE RICH WHITE WATER IN OTHER APPLICATIONS 3.5132 N $ 20,000 $ 14,590 1.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

3,369,000 Gal $ 9,199 $ 0 /Gal

TOTAL WASTE

- $ 9,199 -

Water Consumption

- $ 5,391 -

TOTAL PRODUCTON

- $ 5,391 -
03 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 6,700 $ 9,683 0.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

140,843 kWh $ 7,746 $ 0.055 /kWh

- Demand Charge

271 kW $ 1,937 $ 7.15 /kW

TOTAL ENERGY

1,444 MMBtu $ 9,683 -
04 view
details
MINIMIZE WATER USAGE 3.4151 N $ 1,800 $ 6,264 0.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,729 kWh $ 590 $ 0.055 /kWh

TOTAL ENERGY

110 MMBtu $ 590 -

Water Disposal

1,310,400 Gal $ 3,577 $ 0 /Gal

TOTAL WASTE

- $ 3,577 -

Water Consumption

- $ 2,097 -

TOTAL PRODUCTON

- $ 2,097 -
05 view
details
USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE 2.7226 I $ 5,000 $ 6,033 0.83
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

87,759 kWh $ 4,827 $ 0.055 /kWh

- Demand Charge

169 kW $ 1,206 $ 7.15 /kW

TOTAL ENERGY

900 MMBtu $ 6,033 -
06 view
details
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED 2.6231 N $ 2,500 $ 3,372 0.74
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

61,304 kWh $ 3,372 $ 0.055 /kWh

TOTAL ENERGY

628 MMBtu $ 3,372 -
07 view
details
USE UTILITY CONTROLLED POWER MANAGEMENT 2.8122 N $ 100 $ 3,000 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 3,000 -

TOTAL ENERGY

0 MMBtu $ 3,000 -
08 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 180,000 $ 10,948 16.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

159,245 kWh $ 8,758 $ 0.055 /kWh

- Demand Charge

306 kW $ 2,190 $ 7.15 /kW

TOTAL ENERGY

1,632 MMBtu $ 10,948 -
09 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 450 $ 1,586 0.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

28,829 kWh $ 1,586 $ 0.055 /kWh

TOTAL ENERGY

295 MMBtu $ 1,586 -