Industrial Assessment Centers

Assessment #LE0241


Assessment Year 2006
SIC 2951
SIC Description Asphalt Paving Mixtures And Blocks
NAICS 324121
NAICS Description Asphalt Paving Mixture and Block Manufacturing
Principal Product crushed stone and ashphalt
Sales $ 15,000,000
# of Employees 40
Plant Area (Sq.Ft.) 8,712,000
Annual Production 1,042,900 Tons
Production Hrs. Annual 2,400
Location (State) PA
Yearly Energy Cost $ 1,717,880

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,226,000 kWh $ 718,648 $ 0.138 /kWh

- Demand Charge

22,411 kW $ 19,370 $ 0.86 /kW

- Electricity Fees

- $ 0 -

Natural Gas

86,275 MMBtu $ 979,862 $ 11.36 /MMBtu

TOTAL ENERGY

139,842 MMBtu $ 1,717,880 $ 12.28 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

535,948 kWh
0 kWh
$ 75,033
$ 0
10.44 %
0.00 %
$ 0.138 /kWh

- Demand Charge

2,554 kW
0 kW
$ 2,198
$ 0
11.35 %
0.00 %
$ 0.86 /kW

- Electricity Fees

- $ 24,000
$ 0
0.00 %
0.00 %
-

Natural Gas

848 MMBtu
0 MMBtu
$ 316,123
$ 0
32.26 %
0.00 %
$ 11.36 /MMBtu

TOTAL ENERGY

6,341 MMBtu
0 MMBtu
$ 417,354
$ 0
24.29 %
0.00 %
$ 12.28 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 N $ 200,000 $ 306,494 0.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

0 MMBtu $ 306,494 $ 11.36 /MMBtu

TOTAL ENERGY

0 MMBtu $ 306,494 -
02 view
details
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES 2.4322 N $ 80,000 $ 61,625 1.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

226,090 kWh $ 31,653 $ 0.138 /kWh

- Demand Charge

1,130 kW $ 972 $ 0.86 /kW

- Electricity Fees

- $ 24,000 -

TOTAL ENERGY

2,317 MMBtu $ 56,625 -

One-time Revenue or Avoided Cost

- $ 5,000 -

TOTAL PRODUCTON

- $ 5,000 -
03 view
details
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES 2.4322 N $ 40,000 $ 47,697 0.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

54,976 kWh $ 7,697 $ 0.138 /kWh

TOTAL ENERGY

564 MMBtu $ 7,697 -

One-time Revenue or Avoided Cost

- $ 40,000 -

TOTAL PRODUCTON

- $ 40,000 -
04 view
details
MODIFY PROCESS TO REDUCE MATERIAL USE/COST 4.1310 N $ 12,500 $ 24,673 0.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

170,088 kWh $ 23,812 $ 0.138 /kWh

- Demand Charge

1,000 kW $ 861 $ 0.86 /kW

TOTAL ENERGY

1,743 MMBtu $ 24,673 -
05 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 2,500 $ 10,395 0.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

72,037 kWh $ 10,085 $ 0.138 /kWh

- Demand Charge

360 kW $ 310 $ 0.86 /kW

TOTAL ENERGY

738 MMBtu $ 10,395 -
06 view
details
REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC 2.1131 N $ 12,033 $ 9,629 1.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

848 MMBtu $ 9,629 $ 11.36 /MMBtu

TOTAL ENERGY

848 MMBtu $ 9,629 -
07 view
details
USE SYNTHETIC LUBRICANT 2.4314 N $ 500 $ 1,841 0.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,757 kWh $ 1,786 $ 0.138 /kWh

- Demand Charge

64 kW $ 55 $ 0.86 /kW

TOTAL ENERGY

131 MMBtu $ 1,841 -