Industrial Assessment Centers

Assessment #LE0211


Assessment Year 2005
SIC 2641
SIC Description
NAICS 322222
NAICS Description Coated and Laminated Paper Manufacturing
Principal Product Water Activated Gummed Sealing Tapes
Sales $ 14,000,000
# of Employees 63
Plant Area (Sq.Ft.) 100,000
Annual Production 151,804 Thousand Feet
Production Hrs. Annual 6,000
Location (State) DE
Yearly Energy Cost $ 566,292

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,201,831 kWh $ 84,462 $ 0.038 /kWh

- Demand Charge

6,293 kW $ 68,760 $ 10.93 /kW

- Electricity Fees

- $ 683 -

Natural Gas

34,914 MMBtu $ 412,387 $ 11.81 /MMBtu

TOTAL ENERGY

57,483 MMBtu $ 566,292 $ 9.85 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

91,454 kWh
20,470 kWh
$ 3,476
$ 778
4.12 %
0.92 %
$ 0.038 /kWh

- Demand Charge

788 kW
32 kW
$ 8,609
$ 350
12.52 %
0.51 %
$ 10.93 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

8,057 MMBtu
4,430 MMBtu
$ 95,155
$ 52,318
23.07 %
12.69 %
$ 11.81 /MMBtu

TOTAL ENERGY

8,994 MMBtu
4,640 MMBtu
$ 107,240
$ 53,446
18.94 %
9.44 %
$ 9.85 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
CONVERT FROM INDIRECT TO DIRECT FIRED SYSTEMS 2.5111 I $ 23,385 $ 52,318 0.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

4,430 MMBtu $ 52,318 $ 11.81 /MMBtu

TOTAL ENERGY

4,430 MMBtu $ 52,318 -
02 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 7,550 $ 23,185 0.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,963 MMBtu $ 23,185 $ 11.81 /MMBtu

TOTAL ENERGY

1,963 MMBtu $ 23,185 -
03 view
details
USE RADIANT HEATER FOR SPOT HEATING 2.7231 N $ 12,710 $ 19,652 0.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,664 MMBtu $ 19,652 $ 11.81 /MMBtu

TOTAL ENERGY

1,664 MMBtu $ 19,652 -
04 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 N $ 3,000 $ 6,558 0.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

600 kW $ 6,558 $ 10.93 /kW

TOTAL ENERGY

0 MMBtu $ 6,558 -
05 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 2,355 $ 2,348 1.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

39,407 kWh $ 1,498 $ 0.038 /kWh

- Demand Charge

78 kW $ 850 $ 10.93 /kW

TOTAL ENERGY

404 MMBtu $ 2,348 -
06 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 N $ 1,070 $ 1,667 0.64
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

25,552 kWh $ 971 $ 0.038 /kWh

- Demand Charge

64 kW $ 696 $ 10.93 /kW

TOTAL ENERGY

262 MMBtu $ 1,667 -
07 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 16,472 $ 1,128 14.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

20,470 kWh $ 778 $ 0.038 /kWh

- Demand Charge

32 kW $ 350 $ 10.93 /kW

TOTAL ENERGY

210 MMBtu $ 1,128 -
08 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 300 $ 384 0.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,025 kWh $ 229 $ 0.038 /kWh

- Demand Charge

14 kW $ 155 $ 10.93 /kW

TOTAL ENERGY

62 MMBtu $ 384 -