Industrial Assessment Centers
Assessment #LE0207
| Assessment Year | 2005 |
|---|---|
| SIC | 3317 |
| SIC Description | Steel Pipe And Tubes |
| NAICS | 331210 |
| NAICS Description | Iron and Steel Pipe and Tube Manufacturing from Purchased Steel |
| Principal Product | Wlelded Steel Tubing |
| Sales | $ 35,600,000 |
| # of Employees | 290 |
| Plant Area (Sq.Ft.) | 249,953 |
| Annual Production | 151,803 Thousand Feet |
| Production Hrs. Annual | 6,120 |
| Location (State) | PA |
| Yearly Energy Cost | $ 1,292,476 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
8,712,000 kWh | $ 469,024 | $ 0.054 /kWh |
- Demand Charge |
23,952 kW | $ 148,797 | $ 6.21 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
91,796 MMBtu | $ 674,655 | $ 7.35 /MMBtu |
TOTAL ENERGY |
181,094 MMBtu | $ 1,292,476 | $ 7.14 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
519,733 kWh 432,706 kWh |
$ 28,834 $ 23,534 |
6.15 % 5.02 % |
$ 0.054 /kWh |
- Demand Charge |
719 kW 719 kW |
$ 4,462 $ 4,462 |
3.00 % 3.00 % |
$ 6.21 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
14,316 MMBtu 14,316 MMBtu |
$ 183,019 $ 110,077 |
27.13 % 16.32 % |
$ 7.35 /MMBtu |
TOTAL ENERGY |
19,643 MMBtu 18,751 MMBtu |
$ 216,315 $ 138,073 |
16.74 % 10.68 % |
$ 7.14 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REPLACE BOILER | 2.1224 | I | $ 9,760 | $ 109,438 | 0.09 | ||||||||||||||||
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| 02 | view details |
PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER | 2.8113 | N | $ 500 | $ 72,942 | 0.01 | ||||||||||||||||
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| 03 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | I | $ 8,300 | $ 21,328 | 0.39 | ||||||||||||||||
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| 04 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | N | $ 4,500 | $ 5,300 | 0.85 | ||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,000 | $ 5,115 | 0.20 | ||||||||||||||||
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| 06 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | I | $ 500 | $ 1,341 | 0.37 | ||||||||||||||||
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| 07 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 500 | $ 851 | 0.59 | ||||||||||||||||
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