Industrial Assessment Centers
Assessment #LE0195
| Assessment Year | 2004 |
|---|---|
| SIC | 2653 |
| SIC Description | Corrugated And Solid Fiber Boxes |
| NAICS | 322211 |
| NAICS Description | Corrugated and Solid Fiber Box Manufacturing |
| Principal Product | Corrugated Board |
| Sales | $ 54,000,000 |
| # of Employees | 89 |
| Plant Area (Sq.Ft.) | 160,000 |
| Annual Production | 80,857 Tons |
| Production Hrs. Annual | 6,240 |
| Location (State) | NJ |
| Yearly Energy Cost | $ 1,232,255 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
4,985,845 kWh | $ 354,704 | $ 0.071 /kWh |
- Demand Charge |
11,417 kW | $ 91,171 | $ 7.99 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
53,295 MMBtu | $ 509,879 | $ 9.57 /MMBtu |
Fuel Oil #2 |
51,738 MMBtu | $ 276,501 | $ 5.34 /MMBtu |
TOTAL ENERGY |
156,138 MMBtu | $ 1,232,255 | $ 7.89 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
5,122,211 kWh 159,870 kWh |
$ 363,676 $ 11,350 |
102.53 % 3.20 % |
$ 0.071 /kWh |
- Demand Charge |
10,158 kW 142 kW |
$ 81,161 $ 1,133 |
89.02 % 1.24 % |
$ 7.99 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
21,370 MMBtu 2,184 MMBtu |
$ 204,515 $ 20,906 |
40.11 % 4.10 % |
$ 9.57 /MMBtu |
Fuel Oil #2 |
9,212 MMBtu 3,028 MMBtu |
$ 49,216 $ 16,168 |
17.80 % 5.85 % |
$ 5.34 /MMBtu |
TOTAL ENERGY |
83,085 MMBtu 6,851 MMBtu |
$ 698,568 $ 49,557 |
56.69 % 4.02 % |
$ 7.89 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT | 2.3415 | N | $ 984,000 | $ 575,674 | 1.71 | ||||||||||||||||||||
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| 02 | view details |
INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS | 2.7491 | N | $ 14,088 | $ 29,156 | 0.48 | ||||||||||||||||||||
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| 03 | view details |
USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR | 2.2426 | N | $ 40,000 | $ 33,048 | 1.21 | ||||||||||||||||||||
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| 04 | view details |
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS | 2.7447 | I | $ 48,000 | $ 19,946 | 2.41 | ||||||||||||||||||||
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| 05 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | I | $ 6,683 | $ 16,168 | 0.41 | ||||||||||||||||||||
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| 06 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 40,000 | $ 8,604 | 4.65 | ||||||||||||||||||||
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| 07 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 0 | $ 5,095 | 0.00 | ||||||||||||||||||||
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| 08 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | I | $ 0 | $ 5,089 | 0.00 | ||||||||||||||||||||
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| 09 | view details |
INSTALL WEATHER STRIPPING ON WINDOWS AND DOORS | 2.7445 | N | $ 12,960 | $ 2,529 | 5.12 | ||||||||||||||||||||
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| 10 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 1,200 | $ 2,299 | 0.52 | ||||||||||||||||||||
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| 11 | view details |
REPLACE BROKEN WINDOWS AND/OR WINDOW SASH | 2.7441 | I | $ 200 | $ 960 | 0.21 | ||||||||||||||||||||
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