Industrial Assessment Centers
Assessment #LE0194
| Assessment Year | 2004 |
|---|---|
| SIC | 3315 |
| SIC Description | Steel Wire And Related Products |
| NAICS | 331222 |
| NAICS Description | Steel Wire Drawing |
| Principal Product | Steel Wire |
| Sales | $ 20,000,000 |
| # of Employees | 49 |
| Plant Area (Sq.Ft.) | 100,000 |
| Annual Production | 24,000 Tons |
| Production Hrs. Annual | 6,240 |
| Location (State) | NJ |
| Yearly Energy Cost | $ 712,427 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
3,887,520 kWh | $ 262,940 | $ 0.068 /kWh |
- Demand Charge |
10,200 kW | $ 87,250 | $ 8.55 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
57,079 MMBtu | $ 362,237 | $ 6.35 /MMBtu |
TOTAL ENERGY |
96,926 MMBtu | $ 712,427 | $ 7.35 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
148,703 kWh 61,714 kWh |
$ 10,111 $ 4,196 |
3.85 % 1.60 % |
$ 0.068 /kWh |
- Demand Charge |
510 kW 0 kW |
$ 4,360 $ 0 |
5.00 % 0.00 % |
$ 8.55 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
26,051 MMBtu 20,391 MMBtu |
$ 165,426 $ 129,485 |
45.67 % 35.75 % |
$ 6.35 /MMBtu |
TOTAL ENERGY |
27,575 MMBtu 21,024 MMBtu |
$ 179,897 $ 133,681 |
25.25 % 18.76 % |
$ 7.35 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT | 2.2314 | I | $ 200,000 | $ 866,040 | 0.23 | ||||||||||||||||||||
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| 02 | view details |
INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE | 2.7496 | I | $ 12,500 | $ 59,658 | 0.21 | ||||||||||||||||||||
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| 03 | view details |
USE RADIANT HEATER FOR SPOT HEATING | 2.7231 | N | $ 5,625 | $ 35,941 | 0.16 | ||||||||||||||||||||
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| 04 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | N | $ 2,000 | $ 5,915 | 0.34 | ||||||||||||||||||||
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| 05 | view details |
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS | 2.3131 | N | $ 2,500 | $ 4,360 | 0.57 | ||||||||||||||||||||
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| 06 | view details |
USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY | 2.6221 | I | $ 4,000 | $ 4,196 | 0.95 | ||||||||||||||||||||
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| 07 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 750 | $ 3,787 | 0.20 | ||||||||||||||||||||
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