Industrial Assessment Centers
Assessment #LE0187
| Assessment Year | 2004 |
|---|---|
| SIC | 3441 |
| SIC Description | Fabricated Structural Metal |
| NAICS | 332312 |
| NAICS Description | Fabricated Structural Metal Manufacturing |
| Principal Product | Steel Joists |
| Sales | $ 16 |
| # of Employees | 329 |
| Plant Area (Sq.Ft.) | 280,000 |
| Annual Production | 45,000 Tons |
| Production Hrs. Annual | 2,080 |
| Location (State) | MD |
| Yearly Energy Cost | $ 371,943 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
3,919,998 kWh | $ 102,472 | $ 0.026 /kWh |
- Demand Charge |
11,940 kW | $ 139,871 | $ 11.71 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
17,134 MMBtu | $ 129,600 | $ 7.56 /MMBtu |
TOTAL ENERGY |
57,314 MMBtu | $ 371,943 | $ 6.49 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
200,707 kWh 112,965 kWh |
$ 5,014 $ 2,826 |
4.89 % 2.76 % |
$ 0.026 /kWh |
- Demand Charge |
742 kW 691 kW |
$ 8,687 $ 8,090 |
6.21 % 5.78 % |
$ 11.71 /kW |
- Electricity Fees |
- |
$ 18,829 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
1,277 MMBtu 0 MMBtu |
$ 9,654 $ 0 |
7.45 % 0.00 % |
$ 7.56 /MMBtu |
TOTAL ENERGY |
3,334 MMBtu 1,158 MMBtu |
$ 42,184 $ 10,916 |
11.34 % 2.93 % |
$ 6.49 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS | 2.3131 | N | $ 10,000 | $ 18,829 | 0.53 | ||||||||||||||||
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| 02 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 500 | $ 9,995 | 0.05 | ||||||||||||||||
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| 03 | view details |
REPLACE BROKEN WINDOWS AND/OR WINDOW SASH | 2.7441 | N | $ 9,360 | $ 5,383 | 1.74 | ||||||||||||||||
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| 04 | view details |
INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS | 2.7491 | N | $ 40,064 | $ 4,271 | 9.38 | ||||||||||||||||
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| 05 | view details |
USE / PURCHASE OPTIMUM SIZED COMPRESSOR | 2.4226 | N | $ 15,000 | $ 1,975 | 7.59 | ||||||||||||||||
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| 06 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 500 | $ 921 | 0.54 | ||||||||||||||||
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| 07 | view details |
USE SYNTHETIC LUBRICANT | 2.4314 | N | $ 500 | $ 810 | 0.62 | ||||||||||||||||
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