Industrial Assessment Centers

Assessment #LE0184


Assessment Year 2004
SIC 3411
SIC Description Metal Cans
NAICS 332431
NAICS Description Metal Can Manufacturing
Principal Product Three Piece Sanitary Food Cans
Sales $ 70
# of Employees 200
Plant Area (Sq.Ft.) 265,000
Annual Production 286,000 Pieces
Production Hrs. Annual 5,000
Location (State) PA
Yearly Energy Cost $ 1,277,569

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

10,401,544 kWh $ 448,523 $ 0.043 /kWh

- Demand Charge

23,472 kW $ 223,789 $ 9.53 /kW

- Electricity Fees

- $ 0 -

Natural Gas

110,243 MMBtu $ 605,257 $ 5.49 /MMBtu

TOTAL ENERGY

216,859 MMBtu $ 1,277,569 $ 5.89 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,682,934 kWh
1,328,559 kWh
$ 72,251
$ 57,048
16.11 %
12.72 %
$ 0.043 /kWh

- Demand Charge

1,381 kW
1,381 kW
$ 13,132
$ 13,132
5.87 %
5.87 %
$ 9.53 /kW

- Electricity Fees

- $ 35,446
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 5.49 /MMBtu

TOTAL ENERGY

17,250 MMBtu
13,618 MMBtu
$ 120,829
$ 70,180
9.46 %
5.49 %
$ 5.89 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE 2.8114 N $ 0 $ 35,446 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 35,446 -

TOTAL ENERGY

0 MMBtu $ 35,446 -
02 view
details
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME 2.6212 I $ 10,000 $ 34,434 0.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

802,659 kWh $ 34,434 $ 0.043 /kWh

TOTAL ENERGY

8,227 MMBtu $ 34,434 -
03 view
details
CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE 2.2625 N $ 2,000 $ 15,203 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

354,375 kWh $ 15,203 $ 0.043 /kWh

TOTAL ENERGY

3,632 MMBtu $ 15,203 -
04 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 11,237 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

160,532 kWh $ 6,903 $ 0.043 /kWh

- Demand Charge

457 kW $ 4,334 $ 9.53 /kW

TOTAL ENERGY

1,645 MMBtu $ 11,237 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 200 $ 10,137 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

153,882 kWh $ 6,617 $ 0.043 /kWh

- Demand Charge

369 kW $ 3,520 $ 9.53 /kW

TOTAL ENERGY

1,577 MMBtu $ 10,137 -
06 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 1,500 $ 8,355 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

122,291 kWh $ 5,259 $ 0.043 /kWh

- Demand Charge

326 kW $ 3,096 $ 9.53 /kW

TOTAL ENERGY

1,253 MMBtu $ 8,355 -
07 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 30,709 $ 6,017 5.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

89,195 kWh $ 3,835 $ 0.043 /kWh

- Demand Charge

229 kW $ 2,182 $ 9.53 /kW

TOTAL ENERGY

914 MMBtu $ 6,017 -