Industrial Assessment Centers

Assessment #LE0156


Assessment Year 2003
SIC 3841
SIC Description Surgical And Medical Instruments
NAICS 399903
NAICS Description
Principal Product Disposable Medical Devices
Sales $ 50,000,000
# of Employees 193
Plant Area (Sq.Ft.) 49,521
Annual Production 200 Pieces
Production Hrs. Annual 4,000
Location (State) NJ
Yearly Energy Cost $ 559,954

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,325,200 kWh $ 263,287 $ 0.061 /kWh

- Demand Charge

8,120 kW $ 65,174 $ 8.03 /kW

- Electricity Fees

- $ 0 -

Natural Gas

35,428 MMBtu $ 231,493 $ 6.53 /MMBtu

TOTAL ENERGY

79,761 MMBtu $ 559,954 $ 7.02 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

62,017 kWh
52,163 kWh
$ 4,031
$ 3,390
1.53 %
1.29 %
$ 0.061 /kWh

- Demand Charge

266 kW
241 kW
$ 1,917
$ 1,714
2.94 %
2.63 %
$ 8.03 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

3,030 MMBtu
0 MMBtu
$ 19,786
$ 0
8.55 %
0.00 %
$ 6.53 /MMBtu

TOTAL ENERGY

3,666 MMBtu
535 MMBtu
$ 25,734
$ 5,104
4.60 %
0.91 %
$ 7.02 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
SIZE AIR HANDLING GRILLS/ DUCT/S COILS TO MINIMIZE AIR RESISTANCE 2.5125 I $ 870 $ 1,112 0.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,480 kWh $ 811 $ 0.061 /kWh

- Demand Charge

37 kW $ 301 $ 8.03 /kW

TOTAL ENERGY

128 MMBtu $ 1,112 -
02 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 N $ 750 $ 14,320 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,193 MMBtu $ 14,320 $ 6.53 /MMBtu

TOTAL ENERGY

2,193 MMBtu $ 14,320 -
03 view
details
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 N $ 0 $ 5,466 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

837 MMBtu $ 5,466 $ 6.53 /MMBtu

TOTAL ENERGY

837 MMBtu $ 5,466 -
04 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 I $ 0 $ 2,340 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

36,000 kWh $ 2,340 $ 0.061 /kWh

TOTAL ENERGY

369 MMBtu $ 2,340 -
05 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 0 $ 1,413 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

204 kW $ 1,413 $ 8.03 /kW

TOTAL ENERGY

0 MMBtu $ 1,413 -
06 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 0 $ 844 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,854 kWh $ 641 $ 0.061 /kWh

- Demand Charge

25 kW $ 203 $ 8.03 /kW

TOTAL ENERGY

101 MMBtu $ 844 -
07 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 600 $ 239 2.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,683 kWh $ 239 $ 0.061 /kWh

TOTAL ENERGY

38 MMBtu $ 239 -