Industrial Assessment Centers
Assessment #LE0155
| Assessment Year | 2003 |
|---|---|
| SIC | 3081 |
| SIC Description | Unsupported Plastics Film & Sheet |
| NAICS | 326113 |
| NAICS Description | Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing |
| Principal Product | Plactic Bags and Films |
| Sales | $ 5,400,000 |
| # of Employees | 40 |
| Plant Area (Sq.Ft.) | 47,000 |
| Annual Production | 7,200,000 Pounds |
| Production Hrs. Annual | 6,120 |
| Location (State) | NJ |
| Yearly Energy Cost | $ 308,781 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,318,613 kWh | $ 221,999 | $ 0.096 /kWh |
- Demand Charge |
6,045 kW | $ 54,882 | $ 9.08 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
3,650 MMBtu | $ 31,900 | $ 8.74 /MMBtu |
TOTAL ENERGY |
27,416 MMBtu | $ 308,781 | $ 11.26 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
191,879 kWh 129,579 kWh |
$ 13,374 $ 9,031 |
6.02 % 4.07 % |
$ 0.096 /kWh |
- Demand Charge |
620 kW 247 kW |
$ 5,635 $ 2,248 |
10.27 % 4.10 % |
$ 9.08 /kW |
- Electricity Fees |
- |
$ 4,771 $ 4,771 |
0.00 % 0.00 % |
- |
Natural Gas |
91 MMBtu 0 MMBtu |
$ 795 $ 0 |
2.49 % 0.00 % |
$ 8.74 /MMBtu |
TOTAL ENERGY |
2,057 MMBtu 1,327 MMBtu |
$ 24,575 $ 16,050 |
7.96 % 5.20 % |
$ 11.26 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 0 | $ 947 | 0.00 | ||||||||||||||||
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| 02 | view details |
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS | 2.3131 | N | $ 2,500 | $ 3,269 | 0.76 | ||||||||||||||||
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| 03 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 0 | $ 7,520 | 0.00 | ||||||||||||||||
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| 04 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 0 | $ 3,873 | 0.00 | ||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 300 | $ 2,288 | 0.13 | ||||||||||||||||
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| 06 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 925 | $ 588 | 1.57 | ||||||||||||||||
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| 07 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | N | $ 500 | $ 795 | 0.63 | ||||||||||||||||
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| 08 | view details |
PAY UTILITY BILLS ON TIME | 2.8123 | I | $ 0 | $ 4,771 | 0.00 | ||||||||||||||||
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| 09 | view details |
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED | 2.7124 | I | $ 0 | $ 273 | 0.00 | ||||||||||||||||
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| 10 | view details |
USE SYNTHETIC LUBRICANT | 2.4314 | I | $ 200 | $ 251 | 0.80 | ||||||||||||||||
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