Industrial Assessment Centers

Assessment #LE0153


Assessment Year 2003
SIC 2311
SIC Description Men's and Boys' Suits, Coats, and Overcoats
NAICS 315211
NAICS Description Men's and Boys' Cut and Sew Apparel Contractors
Principal Product Men's Suit
Sales $ 25,000,000
# of Employees 324
Plant Area (Sq.Ft.) 103,925
Annual Production 139,000 Pieces
Production Hrs. Annual 2,592
Location (State) MD
Yearly Energy Cost $ 378,784

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,378,334 kWh $ 180,324 $ 0.076 /kWh

- Demand Charge

9,994 kW $ 114,170 $ 11.42 /kW

- Electricity Fees

- $ 0 -

Natural Gas

13,496 MMBtu $ 84,290 $ 6.25 /MMBtu

TOTAL ENERGY

37,874 MMBtu $ 378,784 $ 10.00 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

402,806 kWh
68,938 kWh
$ 9,804
$ 1,922
5.44 %
1.07 %
$ 0.076 /kWh

- Demand Charge

1,805 kW
467 kW
$ 20,504
$ 5,226
17.96 %
4.58 %
$ 11.42 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,540 MMBtu
680 MMBtu
$ 10,628
$ 4,189
12.61 %
4.97 %
$ 6.25 /MMBtu

TOTAL ENERGY

5,669 MMBtu
1,387 MMBtu
$ 40,936
$ 11,337
10.81 %
2.99 %
$ 10.00 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ADD AREA LIGHTING SWITCHES 2.7131 N $ 1,375 $ 3,181 0.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

55,296 kWh $ 1,537 $ 0.076 /kWh

- Demand Charge

144 kW $ 1,644 $ 11.42 /kW

TOTAL ENERGY

567 MMBtu $ 3,181 -
02 view
details
USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT 2.7233 N $ 4,000 $ 4,007 1.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

465 MMBtu $ 4,007 $ 6.25 /MMBtu

TOTAL ENERGY

465 MMBtu $ 4,007 -
03 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 7,500 $ 19,979 0.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

278,572 kWh $ 6,345 $ 0.076 /kWh

- Demand Charge

1,194 kW $ 13,634 $ 11.42 /kW

TOTAL ENERGY

2,855 MMBtu $ 19,979 -
04 view
details
PREHEAT COMBUSTION AIR WITH WASTE HEAT 2.2442 N $ 1,500 $ 2,432 0.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

395 MMBtu $ 2,432 $ 6.25 /MMBtu

TOTAL ENERGY

395 MMBtu $ 2,432 -
05 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 750 $ 4,189 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

680 MMBtu $ 4,189 $ 6.25 /MMBtu

TOTAL ENERGY

680 MMBtu $ 4,189 -
06 view
details
KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE 2.7442 I $ 1,000 $ 4,948 0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

42,690 kWh $ 1,187 $ 0.076 /kWh

- Demand Charge

329 kW $ 3,761 $ 11.42 /kW

TOTAL ENERGY

438 MMBtu $ 4,948 -
07 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 75 $ 766 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,400 kWh $ 263 $ 0.076 /kWh

- Demand Charge

44 kW $ 503 $ 11.42 /kW

TOTAL ENERGY

96 MMBtu $ 766 -
08 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 I $ 877 $ 1,976 0.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,848 kWh $ 472 $ 0.076 /kWh

- Demand Charge

94 kW $ 962 $ 11.42 /kW

TOTAL ENERGY

173 MMBtu $ 1,434 -

Ancillary Material Cost

- $ 542 -

TOTAL PRODUCTON

- $ 542 -