Industrial Assessment Centers

Assessment #LE0152


Assessment Year 2003
SIC 3728
SIC Description Aircraft Parts And Equipment, Nec
NAICS 336413
NAICS Description Other Aircraft Parts and Auxiliary Equipment Manufacturing
Principal Product Rescue Hoists, Cargo Winches, Hooks Equipment for Aerospace
Sales $ 55,000,000
# of Employees 294
Plant Area (Sq.Ft.) 168,000
Annual Production 350 Pieces
Production Hrs. Annual 2,867
Location (State) NJ
Yearly Energy Cost $ 280,569

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,857,871 kWh $ 167,589 $ 0.090 /kWh

- Demand Charge

5,705 kW $ 45,097 $ 7.90 /kW

- Electricity Fees

- $ 0 -

Natural Gas

7,840 MMBtu $ 67,883 $ 8.66 /MMBtu

TOTAL ENERGY

26,883 MMBtu $ 280,569 $ 10.44 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

410,342 kWh
391,458 kWh
$ 24,990
$ 23,840
14.91 %
14.23 %
$ 0.090 /kWh

- Demand Charge

1,821 kW
1,821 kW
$ 14,388
$ 14,388
31.90 %
31.90 %
$ 7.90 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

815 MMBtu
298 MMBtu
$ 7,564
$ 2,601
11.14 %
3.83 %
$ 8.66 /MMBtu

TOTAL ENERGY

5,021 MMBtu
4,310 MMBtu
$ 46,942
$ 40,829
16.73 %
14.55 %
$ 10.44 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 0 $ 2,205 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

36,204 kWh $ 2,205 $ 0.090 /kWh

TOTAL ENERGY

371 MMBtu $ 2,205 -
02 view
details
USE CASCADE SYSTEM OF RECIRCULATING DURING COLD WEATHER TO AVOID SUB-COOLING 2.2695 N $ 1,000 $ 1,150 0.87
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,884 kWh $ 1,150 $ 0.090 /kWh

TOTAL ENERGY

194 MMBtu $ 1,150 -
03 view
details
REPLACE BROKEN WINDOWS AND/OR WINDOW SASH 2.7441 I $ 3,036 $ 2,601 1.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

298 MMBtu $ 2,601 $ 8.66 /MMBtu

TOTAL ENERGY

298 MMBtu $ 2,601 -
04 view
details
INSTALL WEATHER STRIPPING ON WINDOWS AND DOORS 2.7445 N $ 10,129 $ 2,998 3.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

292 MMBtu $ 2,998 $ 8.66 /MMBtu

TOTAL ENERGY

292 MMBtu $ 2,998 -
05 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 N $ 0 $ 1,965 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

225 MMBtu $ 1,965 $ 8.66 /MMBtu

TOTAL ENERGY

225 MMBtu $ 1,965 -
06 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 I $ 1,312 $ 7,694 0.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

75,632 kWh $ 4,606 $ 0.090 /kWh

- Demand Charge

391 kW $ 3,088 $ 7.90 /kW

TOTAL ENERGY

775 MMBtu $ 7,694 -
07 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 57,678 $ 28,329 2.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

279,622 kWh $ 17,029 $ 0.090 /kWh

- Demand Charge

1,430 kW $ 11,300 $ 7.90 /kW

TOTAL ENERGY

2,866 MMBtu $ 28,329 -