Industrial Assessment Centers

Assessment #LE0139


Assessment Year 2002
SIC 3251
SIC Description Brick And Structural Clay Tile
NAICS
NAICS Description
Principal Product Building Face Brick
Sales $ 15,000,000
# of Employees 40
Plant Area (Sq.Ft.) 166,250
Annual Production 19,500,000 Pieces
Production Hrs. Annual 2,080
Location (State) MD
Yearly Energy Cost $ 906,870

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,265,810 kWh $ 89,552 $ 0.027 /kWh

- Demand Charge

10,435 kW $ 119,610 $ 11.46 /kW

- Electricity Fees

- $ 0 -

Natural Gas

108,580 MMBtu $ 697,708 $ 6.43 /MMBtu

TOTAL ENERGY

142,055 MMBtu $ 906,870 $ 6.38 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

27,596 kWh
17,659 kWh
$ 761
$ 488
0.85 %
0.54 %
$ 0.027 /kWh

- Demand Charge

466 kW
76 kW
$ 5,350
$ 871
4.47 %
0.73 %
$ 11.46 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 6.43 /MMBtu

TOTAL ENERGY

283 MMBtu
181 MMBtu
$ 6,111
$ 1,359
0.67 %
0.15 %
$ 6.38 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES 4.6520 I $ 238,263 $ 97,133 2.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 65,133 -

One-time Revenue or Avoided Cost

- $ 32,000 -

TOTAL PRODUCTON

- $ 97,133 -
02 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 2,000 $ 883 2.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,937 kWh $ 273 $ 0.027 /kWh

- Demand Charge

53 kW $ 610 $ 11.46 /kW

TOTAL ENERGY

102 MMBtu $ 883 -
03 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 1,359 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

17,659 kWh $ 488 $ 0.027 /kWh

- Demand Charge

76 kW $ 871 $ 11.46 /kW

TOTAL ENERGY

181 MMBtu $ 1,359 -
04 view
details
INSTALL SOFT-START TO ELIMINATE NUISANCE TRIPS 2.4112 N $ 7,000 $ 3,869 1.81
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

337 kW $ 3,869 $ 11.46 /kW

TOTAL ENERGY

0 MMBtu $ 3,869 -