Industrial Assessment Centers
Assessment #LE0138
| Assessment Year | 2002 |
|---|---|
| SIC | 3559 |
| SIC Description | Special Industry Machinery, Nec |
| NAICS | |
| NAICS Description | |
| Principal Product | Stainless Steel Tanks and Chemical Mixers |
| Sales | $ 6,000,000 |
| # of Employees | 44 |
| Plant Area (Sq.Ft.) | 54,500 |
| Annual Production | 50 Pieces |
| Production Hrs. Annual | 4,000 |
| Location (State) | NJ |
| Yearly Energy Cost | $ 153,602 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
724,560 kWh | $ 82,425 | $ 0.114 /kWh |
- Demand Charge |
3,282 kW | $ 30,359 | $ 9.25 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
4,160 MMBtu | $ 40,818 | $ 9.81 /MMBtu |
TOTAL ENERGY |
11,587 MMBtu | $ 153,602 | $ 13.26 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
88,179 kWh 68,445 kWh |
$ 6,341 $ 4,922 |
7.69 % 5.97 % |
$ 0.114 /kWh |
- Demand Charge |
62 kW 24 kW |
$ 571 $ 219 |
1.88 % 0.72 % |
$ 9.25 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
2,945 MMBtu 158 MMBtu |
$ 28,887 $ 1,551 |
70.77 % 3.80 % |
$ 9.81 /MMBtu |
TOTAL ENERGY |
3,848 MMBtu 859 MMBtu |
$ 35,799 $ 6,692 |
23.31 % 4.36 % |
$ 13.26 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 500 | $ 311 | 1.61 | ||||||||||||||||
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| 02 | view details |
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS | 2.7447 | N | $ 6,800 | $ 27,336 | 0.25 | ||||||||||||||||
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| 03 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 147 | $ 897 | 0.16 | ||||||||||||||||
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| 04 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 0 | $ 670 | 0.00 | ||||||||||||||||
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| 05 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 0 | $ 563 | 0.00 | ||||||||||||||||
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| 06 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 100 | $ 4,471 | 0.02 | ||||||||||||||||
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| 07 | view details |
USE OPTIMUM THICKNESS INSULATION | 2.2515 | I | $ 60 | $ 1,551 | 0.04 | ||||||||||||||||
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