Industrial Assessment Centers

Assessment #LE0115


Assessment Year 2001
SIC 2087
SIC Description Flavoring Extracts And Syrups, Nec
NAICS
NAICS Description
Principal Product Food flavorings and stabilizers
Sales $ 42,500,000
# of Employees 150
Plant Area (Sq.Ft.) 79,610
Annual Production 0 Not Available
Production Hrs. Annual 6,672
Location (State) PA
Yearly Energy Cost $ 395,325

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,538,100 kWh $ 215,800 $ 0.085 /kWh

- Demand Charge

602 kW $ 43,813 $ 72.78 /kW

- Electricity Fees

- $ 0 -

Natural Gas

22,163 MMBtu $ 135,712 $ 6.12 /MMBtu

TOTAL ENERGY

282,319 MMBtu $ 395,325 $ 1.40 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

363,934 kWh
292,527 kWh
$ 24,675
$ 19,834
11.43 %
9.19 %
$ 0.085 /kWh

- Demand Charge

1,146 kW
974 kW
$ 8,028
$ 6,819
18.32 %
15.56 %
$ 72.78 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

2,355 MMBtu
679 MMBtu
$ 14,419
$ 4,159
10.62 %
3.06 %
$ 6.12 /MMBtu

TOTAL ENERGY

6,085 MMBtu
3,677 MMBtu
$ 47,122
$ 30,812
11.92 %
7.79 %
$ 1.40 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 200 $ 993 0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,002 kWh $ 746 $ 0.085 /kWh

- Demand Charge

35 kW $ 247 $ 72.78 /kW

TOTAL ENERGY

113 MMBtu $ 993 -
02 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 0 $ 3,669 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

42,144 kWh $ 2,857 $ 0.085 /kWh

- Demand Charge

116 kW $ 812 $ 72.78 /kW

TOTAL ENERGY

432 MMBtu $ 3,669 -
03 view
details
USE SYNTHETIC LUBRICANT 2.4314 N $ 400 $ 2,381 0.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

29,263 kWh $ 1,984 $ 0.085 /kWh

- Demand Charge

56 kW $ 397 $ 72.78 /kW

TOTAL ENERGY

300 MMBtu $ 2,381 -
04 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 I $ 0 $ 6,572 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

939 kW $ 6,572 $ 72.78 /kW

TOTAL ENERGY

0 MMBtu $ 6,572 -
05 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 I $ 1,225 $ 3,057 0.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

499 MMBtu $ 3,057 $ 6.12 /MMBtu

TOTAL ENERGY

499 MMBtu $ 3,057 -
06 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 N $ 15,500 $ 10,260 1.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,676 MMBtu $ 10,260 $ 6.12 /MMBtu

TOTAL ENERGY

1,676 MMBtu $ 10,260 -
07 view
details
INSULATE FEEDWATER TANK 2.2123 I $ 450 $ 15,398 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

210,851 kWh $ 14,296 $ 0.085 /kWh

Natural Gas

180 MMBtu $ 1,102 $ 6.12 /MMBtu

TOTAL ENERGY

2,341 MMBtu $ 15,398 -
08 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 I $ 768 $ 4,792 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

70,674 kWh $ 4,792 $ 0.085 /kWh

TOTAL ENERGY

724 MMBtu $ 4,792 -