Industrial Assessment Centers

Assessment #KU0548


Assessment Year 2000
SIC 3825
SIC Description Instruments To Measure Electricity
NAICS
NAICS Description
Principal Product electrical metering equipment
Sales $ 33,000,000
# of Employees 200
Plant Area (Sq.Ft.) 108,800
Annual Production 432,000 Not Available
Production Hrs. Annual 4,500
Location (State) MO
Yearly Energy Cost $ 263,602

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,810,906 kWh $ 123,116 $ 0.044 /kWh

- Demand Charge

8,299 kW $ 35,839 $ 4.32 /kW

- Electricity Fees

- $ 23,433 -

Natural Gas

14,516 MMBtu $ 81,214 $ 5.59 /MMBtu

TOTAL ENERGY

43,328 MMBtu $ 263,602 $ 6.08 /MMBtu

Water Disposal

5,984,154 Gal $ 10,400 $ 0 /Gal

Other Liquid (haz)

100 Gal $ 0 $ 0 /Gal

Solid Waste (non-haz)

1,140,710 lbs $ -115,805 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

178,195 kWh
0 kWh
$ 6,991
$ 0
5.68 %
0.00 %
$ 0.044 /kWh

- Demand Charge

483 kW
0 kW
$ 4,189
$ 0
11.69 %
0.00 %
$ 4.32 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,218 MMBtu
0 MMBtu
$ 6,808
$ 0
8.38 %
0.00 %
$ 5.59 /MMBtu

TOTAL ENERGY

3,045 MMBtu
0 MMBtu
$ 17,988
$ 0
6.82 %
0.00 %
$ 6.08 /MMBtu

Water Disposal

130,650 Gal
0 Gal
$ 1,698
$ 0
16.33 %
0.00 %
$ 0 /Gal

Other Liquid (haz)

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

0 lbs
0 lbs
$ 0
$ 0
0.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER 2.8113 K $ 0 $ 13,917 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 13,917 -

TOTAL PRODUCTON

- $ 13,917 -
02 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 K $ 11,500 $ 6,154 1.87
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

107,562 kWh $ 4,211 $ 0.044 /kWh

- Demand Charge

224 kW $ 1,943 $ 4.32 /kW

TOTAL ENERGY

1,103 MMBtu $ 6,154 -
03 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 K $ 1,505 $ 3,963 0.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

709 MMBtu $ 3,963 $ 5.59 /MMBtu

TOTAL ENERGY

709 MMBtu $ 3,963 -
04 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 K $ 40 $ 2,604 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

38,101 kWh $ 1,496 $ 0.044 /kWh

- Demand Charge

128 kW $ 1,108 $ 4.32 /kW

TOTAL ENERGY

391 MMBtu $ 2,604 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 K $ 1,050 $ 2,422 0.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

32,532 kWh $ 1,284 $ 0.044 /kWh

- Demand Charge

131 kW $ 1,138 $ 4.32 /kW

TOTAL ENERGY

333 MMBtu $ 2,422 -
06 view
details
MINIMIZE WATER USAGE 3.4151 K $ 4,075 $ 4,075 1.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

509 MMBtu $ 2,845 $ 5.59 /MMBtu

TOTAL ENERGY

509 MMBtu $ 2,845 -

Water Disposal

130,650 Gal $ 1,698 $ 0 /Gal

TOTAL WASTE

- $ 1,698 -

Personnel Changes

- $ -2,400 -

Water Consumption

- $ 1,932 -

TOTAL PRODUCTON

- $ -468 -