Industrial Assessment Centers
Assessment #KU0545
| Assessment Year | 2000 |
|---|---|
| SIC | 3621 |
| SIC Description | Motors And Generators |
| NAICS | |
| NAICS Description | |
| Principal Product | power generation equipment |
| Sales | $ 40,000,000 |
| # of Employees | 225 |
| Plant Area (Sq.Ft.) | 129,000 |
| Annual Production | 522,000 Not Available |
| Production Hrs. Annual | 6,552 |
| Location (State) | KS |
| Yearly Energy Cost | $ 256,146 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
3,488,570 kWh | $ 145,199 | $ 0.042 /kWh |
- Demand Charge |
12,262 kW | $ 96,991 | $ 7.91 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
7,452 MMBtu | $ 13,956 | $ 1.87 /MMBtu |
TOTAL ENERGY |
43,210 MMBtu | $ 256,146 | $ 5.93 /MMBtu |
Water Disposal |
2,134,650 Gal | $ 9,873 | $ 0 /Gal |
Other Liquid (haz) |
1,320 Gal | $ 28,656 | $ 0 /Gal |
Solid Waste (non-haz) |
2,100,000 lbs | $ 174,640 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
174,091 kWh 174,091 kWh |
$ 8,230 $ 8,230 |
5.67 % 5.67 % |
$ 0.042 /kWh |
- Demand Charge |
338 kW 338 kW |
$ -3,950 $ -3,950 |
-4.07 % -4.07 % |
$ 7.91 /kW |
- Electricity Fees |
- |
$ 20,940 $ 20,940 |
0.00 % 0.00 % |
- |
Natural Gas |
809 MMBtu 809 MMBtu |
$ 1,510 $ 1,510 |
10.82 % 10.82 % |
$ 1.87 /MMBtu |
TOTAL ENERGY |
2,594 MMBtu 2,594 MMBtu |
$ 26,730 $ 26,730 |
10.44 % 10.44 % |
$ 5.93 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Other Liquid (haz) |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Solid Waste (non-haz) |
104,000 lbs 0 lbs |
$ 1,530 $ 0 |
0.88 % 0.00 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | I | $ 4,370 | $ 12,740 | 0.34 | ||||||||||||||||||||||||
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| 02 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 15,470 | $ 4,420 | 3.50 | ||||||||||||||||||||||||
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| 03 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 20 | $ 2,890 | 0.01 | ||||||||||||||||||||||||
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| 04 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,150 | $ 2,580 | 0.45 | ||||||||||||||||||||||||
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| 05 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | I | $ 1,770 | $ 1,510 | 1.17 | ||||||||||||||||||||||||
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| 06 | view details |
COMBINE UTILITY METERS | 2.8112 | I | $ 4,000 | $ 1,450 | 2.76 | ||||||||||||||||||||||||
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| 07 | view details |
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME | 2.6212 | I | $ 0 | $ 1,020 | 0.00 | ||||||||||||||||||||||||
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| 08 | view details |
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS | 3.1191 | N | $ 11,400 | $ 19,600 | 0.58 | ||||||||||||||||||||||||
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| 09 | view details |
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER | 3.5315 | N | $ 3,000 | $ 1,530 | 1.96 | ||||||||||||||||||||||||
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