Industrial Assessment Centers

Assessment #KU0537


Assessment Year 2000
SIC 3433
SIC Description Heating Equipment, Except Electric
NAICS
NAICS Description
Principal Product fossil fuel burners
Sales $ 24,000,000
# of Employees 220
Plant Area (Sq.Ft.) 149,000
Annual Production 6,016 Pieces
Production Hrs. Annual 4,080
Location (State) KS
Yearly Energy Cost $ 130,576

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,032,532 kWh $ 84,778 $ 0.042 /kWh

- Demand Charge

6,607 kW $ 23,677 $ 3.58 /kW

- Electricity Fees

- $ 0 -

Natural Gas

4,100 MMBtu $ 22,121 $ 5.40 /MMBtu

TOTAL ENERGY

24,933 MMBtu $ 130,576 $ 5.24 /MMBtu

Water Disposal

7,347,600 Gal $ 17,710 $ 0 /Gal

Solid Waste (non-haz)

751,360 lbs $ -23,062 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

41,031 kWh
0 kWh
$ 1,660
$ 0
1.96 %
0.00 %
$ 0.042 /kWh

- Demand Charge

39 kW
0 kW
$ 130
$ 0
0.55 %
0.00 %
$ 3.58 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 5.40 /MMBtu

TOTAL ENERGY

420 MMBtu
0 MMBtu
$ 1,790
$ 0
1.37 %
0.00 %
$ 5.24 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

0 lbs
0 lbs
$ 0
$ 0
0.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 1,480 $ 970 1.53
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,757 kWh $ 760 $ 0.042 /kWh

- Demand Charge

16 kW $ 50 $ 3.58 /kW

TOTAL ENERGY

192 MMBtu $ 810 -

Personnel Changes

- $ 160 -

TOTAL PRODUCTON

- $ 160 -
02 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 N $ 0 $ 580 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,361 kWh $ 580 $ 0.042 /kWh

TOTAL ENERGY

147 MMBtu $ 580 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 200 $ 400 0.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,913 kWh $ 320 $ 0.042 /kWh

- Demand Charge

23 kW $ 80 $ 3.58 /kW

TOTAL ENERGY

81 MMBtu $ 400 -
04 view
details
METER WASTE WATER 3.4155 N $ 1,910 $ 2,980 0.64
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 2,980 -

TOTAL PRODUCTON

- $ 2,980 -
05 view
details
USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION 3.4111 N $ 1,740 $ 1,180 1.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Consumption

- $ 1,180 -

TOTAL PRODUCTON

- $ 1,180 -