Industrial Assessment Centers
Assessment #KU0528
| Assessment Year | 1999 |
|---|---|
| SIC | 3089 |
| SIC Description | Plastics Products, Nec |
| NAICS | |
| NAICS Description | |
| Principal Product | plastic cabinetry |
| Sales | $ 16,000,000 |
| # of Employees | 386 |
| Plant Area (Sq.Ft.) | 88,000 |
| Annual Production | 250,000 Pieces |
| Production Hrs. Annual | 7,488 |
| Location (State) | KS |
| Yearly Energy Cost | $ 427,122 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
5,575,616 kWh | $ 274,518 | $ 0.049 /kWh |
- Demand Charge |
14,464 kW | $ 115,452 | $ 7.98 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
9,014 MMBtu | $ 37,152 | $ 4.12 /MMBtu |
TOTAL ENERGY |
66,164 MMBtu | $ 427,122 | $ 6.46 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
798,359 kWh 0 kWh |
$ 38,560 $ 0 |
14.05 % 0.00 % |
$ 0.049 /kWh |
- Demand Charge |
1,279 kW 0 kW |
$ 10,430 $ 0 |
9.03 % 0.00 % |
$ 7.98 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
961 MMBtu 0 MMBtu |
$ 3,690 $ 0 |
9.93 % 0.00 % |
$ 4.12 /MMBtu |
TOTAL ENERGY |
9,145 MMBtu 0 MMBtu |
$ 52,680 $ 0 |
12.33 % 0.00 % |
$ 6.46 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE IMMERSION HEATING IN TANKS, MELTING POTS, ETC | 2.2221 | K | $ 66,040 | $ 37,560 | 1.76 | ||||||||||||||||||||||||
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| 02 | view details |
APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES | 2.8121 | K | $ 800 | $ 17,330 | 0.05 | ||||||||||||||||||||||||
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| 03 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | K | $ 20,590 | $ 7,110 | 2.90 | ||||||||||||||||||||||||
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| 04 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | K | $ 920 | $ 4,290 | 0.21 | ||||||||||||||||||||||||
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| 05 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | K | $ 4,240 | $ 3,690 | 1.15 | ||||||||||||||||||||||||
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| 06 | view details |
CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE | 4.2110 | K | $ 9,300 | $ 16,430 | 0.57 | ||||||||||||||||||||||||
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| 07 | view details |
MODIFY PROCESS TO REDUCE MATERIAL COSTS | 4.1250 | K | $ 1,280 | $ 6,860 | 0.19 | ||||||||||||||||||||||||
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| 08 | view details |
MODIFY PROCESS TO REDUCE MATERIAL USE/COST | 4.1310 | K | $ 2,800 | $ 3,290 | 0.85 | ||||||||||||||||||||||||
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