Industrial Assessment Centers

Assessment #KU0488


Assessment Year 1998
SIC 3714
SIC Description Motor Vehicle Parts And Accessories
NAICS
NAICS Description
Principal Product vehicle safety lighting
Sales $ 65,000,000
# of Employees 468
Plant Area (Sq.Ft.) 222,500
Annual Production 30,000,000 Pieces
Production Hrs. Annual 4,375
Location (State) MO
Yearly Energy Cost $ 294,832

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,289,859 kWh $ 183,147 $ 0.043 /kWh

- Demand Charge

10,628 kW $ 61,866 $ 5.82 /kW

- Electricity Fees

- $ 0 -

Natural Gas

11,095 MMBtu $ 49,819 $ 4.49 /MMBtu

TOTAL ENERGY

55,066 MMBtu $ 294,832 $ 5.35 /MMBtu

Water Disposal

4,178,887 Gal $ 17,395 $ 0 /Gal

Other Liquid (haz)

2,800 Gal $ 10,861 $ 0 /Gal

Solid Waste (non-haz)

1,194,000 lbs $ 270,847 $ 0 /lbs

Solid Waste (haz)

10,956 lbs $ 9,593 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

317,409 kWh
299,824 kWh
$ 13,480
$ 12,740
7.36 %
6.96 %
$ 0.043 /kWh

- Demand Charge

868 kW
786 kW
$ 5,060
$ 4,580
8.18 %
7.40 %
$ 5.82 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,035 MMBtu
1,035 MMBtu
$ 4,530
$ 4,530
9.09 %
9.09 %
$ 4.49 /MMBtu

TOTAL ENERGY

4,288 MMBtu
4,108 MMBtu
$ 23,070
$ 21,850
7.82 %
7.41 %
$ 5.35 /MMBtu

Water Disposal

778,024 Gal
778,024 Gal
$ 3,760
$ 3,760
21.62 %
21.62 %
$ 0 /Gal

Other Liquid (haz)

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

480,000 lbs
60,000 lbs
$ 18,090
$ 1,440
6.68 %
0.53 %
$ 0 /lbs

Solid Waste (haz)

0 lbs
0 lbs
$ 0
$ 0
0.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 I $ 5,000 $ 8,600 0.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

147,128 kWh $ 6,250 $ 0.043 /kWh

- Demand Charge

404 kW $ 2,350 $ 5.82 /kW

TOTAL ENERGY

1,508 MMBtu $ 8,600 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 17,360 $ 6,940 2.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

117,526 kWh $ 4,990 $ 0.043 /kWh

- Demand Charge

334 kW $ 1,950 $ 5.82 /kW

TOTAL ENERGY

1,205 MMBtu $ 6,940 -
03 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 I $ 670 $ 4,530 0.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,035 MMBtu $ 4,530 $ 4.49 /MMBtu

TOTAL ENERGY

1,035 MMBtu $ 4,530 -
04 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 I $ 1,960 $ 1,660 1.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

32,825 kWh $ 1,400 $ 0.043 /kWh

- Demand Charge

45 kW $ 260 $ 5.82 /kW

TOTAL ENERGY

336 MMBtu $ 1,660 -
05 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 400 $ 1,220 0.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

17,585 kWh $ 740 $ 0.043 /kWh

- Demand Charge

82 kW $ 480 $ 5.82 /kW

TOTAL ENERGY

180 MMBtu $ 1,220 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 420 $ 310 1.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,345 kWh $ 100 $ 0.043 /kWh

- Demand Charge

3 kW $ 20 $ 5.82 /kW

TOTAL ENERGY

24 MMBtu $ 120 -

Personnel Changes

- $ 190 -

TOTAL PRODUCTON

- $ 190 -
07 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 N $ 5,000 $ 16,650 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

420,000 lbs $ 16,650 $ 0 /lbs

TOTAL WASTE

- $ 16,650 -
08 view
details
USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION 3.4111 I $ 120 $ 3,220 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

778,024 Gal $ 3,220 $ 0 /Gal

TOTAL WASTE

- $ 3,220 -
09 view
details
CONTRACT A WOOD PALLET RECYCLING COMPANY 3.5316 I $ 0 $ 1,440 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

60,000 lbs $ 1,440 $ 0 /lbs

TOTAL WASTE

- $ 1,440 -
10 view
details
METER RECYCLED WATER (TO REDUCE SEWER CHARGES) 3.4116 I $ 130 $ 540 0.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

0 Gal $ 540 $ 0 /Gal

TOTAL WASTE

- $ 540 -