Industrial Assessment Centers

Assessment #KU0477


Assessment Year 1997
SIC 2741
SIC Description Miscellaneous Publishing
NAICS
NAICS Description
Principal Product yearbooks
Sales $ 15,000,000
# of Employees 200
Plant Area (Sq.Ft.) 140,000
Annual Production 475,000 Pieces
Production Hrs. Annual 3,500
Location (State) KS
Yearly Energy Cost $ 143,697

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,780,481 kWh $ 101,740 $ 0.057 /kWh

- Demand Charge

4,548 kW $ 25,784 $ 5.67 /kW

- Electricity Fees

- $ 0 -

Natural Gas

3,025 MMBtu $ 16,173 $ 5.35 /MMBtu

TOTAL ENERGY

21,275 MMBtu $ 143,697 $ 6.75 /MMBtu

Other Liquid (non-haz)

665 Gal $ 31,722 $ 0 /Gal

Solid Waste (non-haz)

140,420 lbs $ 202,870 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

124,853 kWh
124,853 kWh
$ 7,130
$ 7,130
7.01 %
7.01 %
$ 0.057 /kWh

- Demand Charge

248 kW
248 kW
$ 1,400
$ 1,400
5.43 %
5.43 %
$ 5.67 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

230 MMBtu
230 MMBtu
$ 1,220
$ 1,220
7.54 %
7.54 %
$ 5.35 /MMBtu

TOTAL ENERGY

1,510 MMBtu
1,510 MMBtu
$ 9,750
$ 9,750
6.79 %
6.79 %
$ 6.75 /MMBtu

Other Liquid (non-haz)

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

-140 lbs
0 lbs
$ 0
$ 0
0.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 18,090 $ 4,340 4.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

56,858 kWh $ 3,240 $ 0.057 /kWh

- Demand Charge

195 kW $ 1,100 $ 5.67 /kW

TOTAL ENERGY

583 MMBtu $ 4,340 -
02 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 1,600 $ 2,980 0.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

52,169 kWh $ 2,980 $ 0.057 /kWh

TOTAL ENERGY

535 MMBtu $ 2,980 -
03 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 1,000 $ 640 1.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

120 MMBtu $ 640 $ 5.35 /MMBtu

TOTAL ENERGY

120 MMBtu $ 640 -
04 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 1,450 $ 590 2.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,913 kWh $ 450 $ 0.057 /kWh

- Demand Charge

26 kW $ 140 $ 5.67 /kW

TOTAL ENERGY

81 MMBtu $ 590 -
05 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 I $ 140 $ 580 0.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

110 MMBtu $ 580 $ 5.35 /MMBtu

TOTAL ENERGY

110 MMBtu $ 580 -
06 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 130 $ 350 0.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,396 kWh $ 260 $ 0.057 /kWh

- Demand Charge

15 kW $ 90 $ 5.67 /kW

TOTAL ENERGY

45 MMBtu $ 350 -
07 view
details
USE SYNTHETIC LUBRICANT 2.4314 I $ 1,100 $ 340 3.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,517 kWh $ 200 $ 0.057 /kWh

- Demand Charge

12 kW $ 70 $ 5.67 /kW

TOTAL ENERGY

36 MMBtu $ 270 -

Primary Raw Material

- $ 70 -

TOTAL PRODUCTON

- $ 70 -
08 view
details
USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES 3.8132 N $ 1,050 $ 1,330 0.79
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (haz)

40 Gal $ 1,500 $ 0 /Gal

TOTAL WASTE

- $ 1,500 -

Primary Raw Material

- $ -170 -

TOTAL PRODUCTON

- $ -170 -