Industrial Assessment Centers

Assessment #KU0448


Assessment Year 1994
SIC 3824
SIC Description Fluid Meters And Counting Devices
NAICS
NAICS Description
Principal Product residential gas meters
Sales $ 80,000,000
# of Employees 600
Plant Area (Sq.Ft.) 110,000
Annual Production 1,200,000 Pieces
Production Hrs. Annual 5,520
Location (State) NE
Yearly Energy Cost $ 925,716

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

11,811,548 kWh $ 401,610 $ 0.034 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

106,013 MMBtu $ 524,106 $ 4.94 /MMBtu

TOTAL ENERGY

227,081 MMBtu $ 925,716 $ 4.08 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

142,438 kWh
80,891 kWh
$ 5,119
$ 3,025
1.27 %
0.75 %
$ 0.034 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

12,284 MMBtu
0 MMBtu
$ 60,682
$ 0
11.58 %
0.00 %
$ 4.94 /MMBtu

TOTAL ENERGY

13,744 MMBtu
829 MMBtu
$ 65,801
$ 3,025
7.11 %
0.33 %
$ 4.08 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR 2.2443 N $ 13,400 $ 40,898 0.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

8,279 MMBtu $ 40,898 $ 4.94 /MMBtu

TOTAL ENERGY

8,279 MMBtu $ 40,898 -
02 view
details
RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR 2.2443 N $ 10,390 $ 11,016 0.94
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,230 MMBtu $ 11,016 $ 4.94 /MMBtu

TOTAL ENERGY

2,230 MMBtu $ 11,016 -
03 view
details
RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR 2.2443 N $ 12,750 $ 7,469 1.71
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,512 MMBtu $ 7,469 $ 4.94 /MMBtu

TOTAL ENERGY

1,512 MMBtu $ 7,469 -
04 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 462 $ 2,612 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

76,788 kWh $ 2,612 $ 0.034 /kWh

TOTAL ENERGY

787 MMBtu $ 2,612 -
05 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 2,295 $ 1,200 1.91
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

243 MMBtu $ 1,200 $ 4.94 /MMBtu

TOTAL ENERGY

243 MMBtu $ 1,200 -
06 view
details
COVER OPEN TANKS WITH FLOATING INSULATION 2.2513 N $ 350 $ 99 3.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

20 MMBtu $ 99 $ 4.94 /MMBtu

TOTAL ENERGY

20 MMBtu $ 99 -
07 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,800 $ 2,094 0.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

61,547 kWh $ 2,094 $ 0.034 /kWh

TOTAL ENERGY

631 MMBtu $ 2,094 -
08 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 720 $ 413 1.74
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,103 kWh $ 413 $ 0.034 /kWh

TOTAL ENERGY

42 MMBtu $ 413 -