Industrial Assessment Centers

Assessment #KU0412


Assessment Year 1993
SIC 3711
SIC Description Motor Vehicles And Car Bodies
NAICS
NAICS Description
Principal Product Industrial Vehicles
Sales $ 73,000,000
# of Employees 500
Plant Area (Sq.Ft.) 600,000
Annual Production 16,000 Pieces
Production Hrs. Annual 4,420
Location (State) NE
Yearly Energy Cost $ 570,563

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

8,957,210 kWh $ 372,403 $ 0.042 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

42,474 MMBtu $ 198,160 $ 4.67 /MMBtu

TOTAL ENERGY

134,285 MMBtu $ 570,563 $ 4.25 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

345,838 kWh
45,135 kWh
$ 19,119
$ 2,124
5.13 %
0.57 %
$ 0.042 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

841 MMBtu
0 MMBtu
$ 3,927
$ 0
1.98 %
0.00 %
$ 4.67 /MMBtu

TOTAL ENERGY

4,385 MMBtu
462 MMBtu
$ 23,046
$ 2,124
4.04 %
0.37 %
$ 4.25 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 53,048 $ 6,619 8.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

159,144 kWh $ 6,619 $ 0.042 /kWh

TOTAL ENERGY

1,631 MMBtu $ 6,619 -
02 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 480 $ 122 3.93
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,931 kWh $ 122 $ 0.042 /kWh

TOTAL ENERGY

30 MMBtu $ 122 -
03 view
details
REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER 3.4114 N $ 17,000 $ 12,010 1.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-16,413 kWh $ -683 $ 0.042 /kWh

TOTAL ENERGY

-168 MMBtu $ -683 -

Administrative Changes

- $ 12,693 -

TOTAL PRODUCTON

- $ 12,693 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 190 $ 1,454 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

29,015 kWh $ 1,454 $ 0.042 /kWh

TOTAL ENERGY

297 MMBtu $ 1,454 -
05 view
details
RECOVER AND REUSE COOLING WATER 3.4115 I $ 200 $ 11,879 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 11,879 -

TOTAL PRODUCTON

- $ 11,879 -
06 view
details
RECOVER HEAT FROM OVEN EXHAUST / KILNS 2.2432 N $ 8,750 $ 6,463 1.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,384 MMBtu $ 6,463 $ 4.67 /MMBtu

TOTAL ENERGY

1,384 MMBtu $ 6,463 -
07 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 N $ 20,000 $ 5,133 3.90
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

123,681 kWh $ 7,669 $ 0.042 /kWh

Natural Gas

-543 MMBtu $ -2,536 $ 4.67 /MMBtu

TOTAL ENERGY

725 MMBtu $ 5,133 -
08 view
details
USE DEMAND CONTROLLER OR LOAD SHEDDER 2.3191 N $ 6,000 $ 1,964 3.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

0 kWh $ 1,964 $ 0.042 /kWh

TOTAL ENERGY

0 MMBtu $ 1,964 -
09 view
details
USE SYNTHETIC LUBRICANT 2.4314 N $ 0 $ 1,426 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

34,291 kWh $ 1,426 $ 0.042 /kWh

TOTAL ENERGY

351 MMBtu $ 1,426 -
10 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 946 $ 548 1.73
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,189 kWh $ 548 $ 0.042 /kWh

TOTAL ENERGY

135 MMBtu $ 548 -