Industrial Assessment Centers

Assessment #KU0402


Assessment Year 1993
SIC 3357
SIC Description Nonferrous Wiredrawing & Insulating
NAICS
NAICS Description
Principal Product POWER CABLE FOR PUMPS
Sales $ 30,000,000
# of Employees 113
Plant Area (Sq.Ft.) 0
Annual Production 20,000 Thousand Feet
Production Hrs. Annual 8,520
Location (State) KS
Yearly Energy Cost $ 524,681

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

8,661,489 kWh $ 412,985 $ 0.048 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

32,723 MMBtu $ 111,696 $ 3.41 /MMBtu

TOTAL ENERGY

121,503 MMBtu $ 524,681 $ 4.32 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,119,285 kWh
82,649 kWh
$ 58,581
$ 3,940
14.18 %
0.95 %
$ 0.048 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

-713 MMBtu
1,354 MMBtu
$ -2,431
$ 4,617
-2.18 %
4.13 %
$ 3.41 /MMBtu

TOTAL ENERGY

10,760 MMBtu
2,201 MMBtu
$ 56,150
$ 8,557
10.70 %
1.63 %
$ 4.32 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 N $ 80,000 $ 29,764 2.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

750,000 kWh $ 40,983 $ 0.048 /kWh

Natural Gas

-3,290 MMBtu $ -11,219 $ 3.41 /MMBtu

TOTAL ENERGY

4,398 MMBtu $ 29,764 -
02 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 I $ 3,517 $ 4,617 0.76
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,354 MMBtu $ 4,617 $ 3.41 /MMBtu

TOTAL ENERGY

1,354 MMBtu $ 4,617 -
03 view
details
INSTALL SET-BACK TIMERS 2.6232 I $ 1,000 $ 3,940 0.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

82,649 kWh $ 3,940 $ 0.048 /kWh

TOTAL ENERGY

847 MMBtu $ 3,940 -
04 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 200 $ 377 0.53
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,913 kWh $ 377 $ 0.048 /kWh

TOTAL ENERGY

81 MMBtu $ 377 -
05 view
details
OPERATE BOILERS ON HIGH FIRE SETTING 2.1212 N $ 12,100 $ 3,802 3.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,115 MMBtu $ 3,802 $ 3.41 /MMBtu

TOTAL ENERGY

1,115 MMBtu $ 3,802 -
06 view
details
USE SYNTHETIC LUBRICANT 2.4314 N $ 0 $ 3,674 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

77,081 kWh $ 3,674 $ 0.048 /kWh

TOTAL ENERGY

790 MMBtu $ 3,674 -
07 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 11,200 $ 3,493 3.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

73,271 kWh $ 3,493 $ 0.048 /kWh

TOTAL ENERGY

751 MMBtu $ 3,493 -
08 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 378 $ 3,395 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

71,219 kWh $ 3,395 $ 0.048 /kWh

TOTAL ENERGY

730 MMBtu $ 3,395 -
09 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 9,310 $ 2,445 3.81
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

51,290 kWh $ 2,445 $ 0.048 /kWh

TOTAL ENERGY

526 MMBtu $ 2,445 -
10 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 N $ 440 $ 643 0.68
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,862 kWh $ 274 $ 0.048 /kWh

Natural Gas

108 MMBtu $ 369 $ 3.41 /MMBtu

TOTAL ENERGY

168 MMBtu $ 643 -