Industrial Assessment Centers

Assessment #KU0298


Assessment Year 1989
SIC 3089
SIC Description Plastics Products, Nec
NAICS
NAICS Description
Principal Product INJECTION MOLDED PARTS
Sales $ 7,000,000
# of Employees 195
Plant Area (Sq.Ft.) 0
Annual Production 2,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) NE
Yearly Energy Cost $ 194,062

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,629,836 kWh $ 187,649 $ 0.052 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

1,545 MMBtu $ 6,413 $ 4.15 /MMBtu

TOTAL ENERGY

38,751 MMBtu $ 194,062 $ 5.01 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

177,315 kWh
117,819 kWh
$ 8,786
$ 5,858
4.68 %
3.12 %
$ 0.052 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

346 MMBtu
0 MMBtu
$ 1,436
$ 0
22.39 %
0.00 %
$ 4.15 /MMBtu

TOTAL ENERGY

2,163 MMBtu
1,207 MMBtu
$ 10,222
$ 5,858
5.27 %
3.02 %
$ 5.01 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 382 $ 1,437 0.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

29,015 kWh $ 1,437 $ 0.052 /kWh

TOTAL ENERGY

297 MMBtu $ 1,437 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 76 $ 380 0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,620 kWh $ 380 $ 0.052 /kWh

TOTAL ENERGY

78 MMBtu $ 380 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 100 $ 2,572 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

52,169 kWh $ 2,572 $ 0.052 /kWh

TOTAL ENERGY

535 MMBtu $ 2,572 -
04 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 300 $ 261 1.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,982 kWh $ 261 $ 0.052 /kWh

TOTAL ENERGY

51 MMBtu $ 261 -
05 view
details
USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING 2.2614 N $ 3,700 $ 1,951 1.90
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

39,566 kWh $ 1,951 $ 0.052 /kWh

TOTAL ENERGY

406 MMBtu $ 1,951 -
06 view
details
ISOLATE HOT OR COLD EQUIPMENT 2.2522 N $ 1,800 $ 1,026 1.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

20,809 kWh $ 1,026 $ 0.052 /kWh

TOTAL ENERGY

213 MMBtu $ 1,026 -
07 view
details
RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR 2.2443 N $ 700 $ 856 0.82
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-879 kWh $ -49 $ 0.052 /kWh

Natural Gas

218 MMBtu $ 905 $ 4.15 /MMBtu

TOTAL ENERGY

209 MMBtu $ 856 -
08 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 310 $ 727 0.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,654 kWh $ 727 $ 0.052 /kWh

TOTAL ENERGY

150 MMBtu $ 727 -
09 view
details
INSTALL AUTOMATIC STACK DAMPER 2.1123 N $ 1,020 $ 531 1.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

128 MMBtu $ 531 $ 4.15 /MMBtu

TOTAL ENERGY

128 MMBtu $ 531 -
10 view
details
REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED 2.6121 I $ 0 $ 361 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,327 kWh $ 361 $ 0.052 /kWh

TOTAL ENERGY

75 MMBtu $ 361 -
11 view
details
REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED 2.6121 I $ 0 $ 120 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,052 kWh $ 120 $ 0.052 /kWh

TOTAL ENERGY

21 MMBtu $ 120 -