Industrial Assessment Centers

Assessment #KU0245


Assessment Year 1988
SIC 3354
SIC Description Aluminum Extruded Products
NAICS
NAICS Description
Principal Product ALUMINUM EXTRUSIONS
Sales $ 4,500,000
# of Employees 50
Plant Area (Sq.Ft.) 0
Annual Production 3,000,000 Pounds
Production Hrs. Annual 2,000
Location (State) KS
Yearly Energy Cost $ 230,355

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,733,587 kWh $ 173,657 $ 0.100 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

15,123 MMBtu $ 56,698 $ 3.75 /MMBtu

TOTAL ENERGY

32,892 MMBtu $ 230,355 $ 7.00 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

406,506 kWh
406,506 kWh
$ 40,667
$ 40,667
23.42 %
23.42 %
$ 0.100 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

761 MMBtu
623 MMBtu
$ 2,854
$ 2,336
5.03 %
4.12 %
$ 3.75 /MMBtu

TOTAL ENERGY

4,928 MMBtu
4,790 MMBtu
$ 43,521
$ 43,003
18.89 %
18.67 %
$ 7.00 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 I $ 50,000 $ 33,489 1.49
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

398,007 kWh $ 39,857 $ 0.100 /kWh

Natural Gas

-1,698 MMBtu $ -6,368 $ 3.75 /MMBtu

TOTAL ENERGY

2,382 MMBtu $ 33,489 -
03 view
details
RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR 2.2443 I $ 4,000 $ 3,396 1.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

919 MMBtu $ 3,446 $ 3.75 /MMBtu

TOTAL ENERGY

919 MMBtu $ 3,446 -

Administrative Changes

- $ -50 -

TOTAL PRODUCTON

- $ -50 -
04 view
details
COVER OPEN TANKS 2.2514 I $ 400 $ 2,670 0.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

712 MMBtu $ 2,670 $ 3.75 /MMBtu

TOTAL ENERGY

712 MMBtu $ 2,670 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 162 $ 311 0.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,517 kWh $ 311 $ 0.100 /kWh

TOTAL ENERGY

36 MMBtu $ 311 -
06 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 0 $ 760 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

216 MMBtu $ 810 $ 3.75 /MMBtu

TOTAL ENERGY

216 MMBtu $ 810 -

Administrative Changes

- $ -50 -

TOTAL PRODUCTON

- $ -50 -
07 view
details
INSTALL TURBULATORS 2.1222 I $ 960 $ 724 1.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

193 MMBtu $ 724 $ 3.75 /MMBtu

TOTAL ENERGY

193 MMBtu $ 724 -
08 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 840 $ 656 1.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

175 MMBtu $ 656 $ 3.75 /MMBtu

TOTAL ENERGY

175 MMBtu $ 656 -
09 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 N $ 250 $ 518 0.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

138 MMBtu $ 518 $ 3.75 /MMBtu

TOTAL ENERGY

138 MMBtu $ 518 -
10 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 499 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,982 kWh $ 499 $ 0.100 /kWh

TOTAL ENERGY

51 MMBtu $ 499 -
11 view
details
INSTALL AUTOMATIC STACK DAMPER 2.1123 I $ 700 $ 398 1.76
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

106 MMBtu $ 398 $ 3.75 /MMBtu

TOTAL ENERGY

106 MMBtu $ 398 -