Industrial Assessment Centers

Assessment #KU0182


Assessment Year 1986
SIC 2752
SIC Description Commercial Printing, Lithographic
NAICS
NAICS Description
Principal Product PRINTED PAPER
Sales $ 35,000,000
# of Employees 250
Plant Area (Sq.Ft.) 0
Annual Production 11,000 Tons
Production Hrs. Annual 6,240
Location (State) MO
Yearly Energy Cost $ 463,331

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

6,458,968 kWh $ 354,631 $ 0.055 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

26,456 MMBtu $ 108,700 $ 4.11 /MMBtu

TOTAL ENERGY

92,660 MMBtu $ 463,331 $ 5.00 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

6,461,313 kWh
388,042 kWh
$ 354,720
$ 21,303
100.03 %
6.01 %
$ 0.055 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

-52,760 MMBtu
1,055 MMBtu
$ -216,844
$ 4,336
-199.49 %
3.99 %
$ 4.11 /MMBtu

TOTAL ENERGY

13,469 MMBtu
5,033 MMBtu
$ 137,876
$ 25,639
29.76 %
5.53 %
$ 5.00 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT 2.3415 N $ 1,000,000 $ 109,167 9.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,031,946 kWh $ 331,148 $ 0.055 /kWh

Natural Gas

-54,010 MMBtu $ -221,981 $ 4.11 /MMBtu

TOTAL ENERGY

7,817 MMBtu $ 109,167 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 10,000 $ 14,883 0.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

271,102 kWh $ 14,883 $ 0.055 /kWh

TOTAL ENERGY

2,779 MMBtu $ 14,883 -
03 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 20 $ 2,269 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

41,325 kWh $ 2,269 $ 0.055 /kWh

TOTAL ENERGY

424 MMBtu $ 2,269 -
04 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 700 $ 418 1.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,620 kWh $ 418 $ 0.055 /kWh

TOTAL ENERGY

78 MMBtu $ 418 -
05 view
details
INSTALL AUTOMATIC STACK DAMPER 2.1123 I $ 3,000 $ 3,144 0.95
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

765 MMBtu $ 3,144 $ 4.11 /MMBtu

TOTAL ENERGY

765 MMBtu $ 3,144 -
06 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 2,000 $ 882 2.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

251 MMBtu $ 1,032 $ 4.11 /MMBtu

TOTAL ENERGY

251 MMBtu $ 1,032 -

Administrative Changes

- $ -150 -

TOTAL PRODUCTON

- $ -150 -
07 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO GENERATE STEAM 2.2422 N $ 1,400 $ 801 1.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

195 MMBtu $ 801 $ 4.11 /MMBtu

TOTAL ENERGY

195 MMBtu $ 801 -
08 view
details
REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED 2.6121 I $ 0 $ 160 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

39 MMBtu $ 160 $ 4.11 /MMBtu

TOTAL ENERGY

39 MMBtu $ 160 -
09 view
details
IMPROVE LUBRICATION PRACTICES 2.4312 I $ 4,500 $ 6,002 0.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

109,320 kWh $ 6,002 $ 0.055 /kWh

TOTAL ENERGY

1,121 MMBtu $ 6,002 -