Industrial Assessment Centers

Assessment #KU0180


Assessment Year 1985
SIC 2087
SIC Description Flavoring Extracts And Syrups, Nec
NAICS
NAICS Description
Principal Product FOOD BLEND INGREDIENTS
Sales $ 50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 0
Annual Production 52,000,000 Pounds
Production Hrs. Annual 5,760
Location (State) KS
Yearly Energy Cost $ 232,308

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,715,123 kWh $ 159,116 $ 0.059 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

17,377 MMBtu $ 69,024 $ 3.97 /MMBtu

Other Energy

592 MMBtu $ 4,168 $ 7.04 /MMBtu

TOTAL ENERGY

45,799 MMBtu $ 232,308 $ 5.07 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

324,150 kWh
60,668 kWh
$ 18,990
$ 3,554
11.93 %
2.23 %
$ 0.059 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,039 MMBtu
1,012 MMBtu
$ 4,125
$ 4,018
5.98 %
5.82 %
$ 3.97 /MMBtu

Other Energy

18 MMBtu
0 MMBtu
$ 127
$ 0
3.05 %
0.00 %
$ 7.04 /MMBtu

TOTAL ENERGY

4,379 MMBtu
1,634 MMBtu
$ 23,242
$ 7,572
10.00 %
3.26 %
$ 5.07 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 10,798 $ 13,925 0.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

237,691 kWh $ 13,925 $ 0.059 /kWh

TOTAL ENERGY

2,436 MMBtu $ 13,925 -
02 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 I $ 400 $ 3,940 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

57,151 kWh $ 3,348 $ 0.059 /kWh

Natural Gas

149 MMBtu $ 592 $ 3.97 /MMBtu

TOTAL ENERGY

735 MMBtu $ 3,940 -
03 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 0 $ 3,326 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

863 MMBtu $ 3,426 $ 3.97 /MMBtu

TOTAL ENERGY

863 MMBtu $ 3,426 -

Administrative Changes

- $ -100 -

TOTAL PRODUCTON

- $ -100 -
04 view
details
REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC 2.1131 N $ 128 $ 175 0.73
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

44 MMBtu $ 175 $ 3.97 /MMBtu

TOTAL ENERGY

44 MMBtu $ 175 -
05 view
details
IMPROVE LUBRICATION PRACTICES 2.4312 N $ 1,155 $ 618 1.87
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,551 kWh $ 618 $ 0.059 /kWh

TOTAL ENERGY

108 MMBtu $ 618 -
06 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 50 $ 412 0.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,034 kWh $ 412 $ 0.059 /kWh

TOTAL ENERGY

72 MMBtu $ 412 -
07 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 416 $ 265 1.57
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,275 kWh $ 309 $ 0.059 /kWh

Natural Gas

-11 MMBtu $ -44 $ 3.97 /MMBtu

TOTAL ENERGY

43 MMBtu $ 265 -
08 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 220 $ 148 1.49
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,931 kWh $ 172 $ 0.059 /kWh

Natural Gas

-6 MMBtu $ -24 $ 3.97 /MMBtu

TOTAL ENERGY

24 MMBtu $ 148 -
09 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 700 $ 206 3.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,517 kWh $ 206 $ 0.059 /kWh

TOTAL ENERGY

36 MMBtu $ 206 -
10 view
details
ADD AIR SHIELDS TO TRUCKS TO INCREASE FUEL MILEAGE 2.8223 N $ 0 $ 127 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Energy

18 MMBtu $ 127 $ 7.04 /MMBtu

TOTAL ENERGY

18 MMBtu $ 127 -