Industrial Assessment Centers

Assessment #KU0121


Assessment Year 1984
SIC 3646
SIC Description Commercial Lighting Fixtures
NAICS
NAICS Description
Principal Product COMM. LIGHTING FIXTURES
Sales $ 7,000,000
# of Employees 70
Plant Area (Sq.Ft.) 0
Annual Production 125,000 Pieces
Production Hrs. Annual 2,125
Location (State) KS
Yearly Energy Cost $ 56,979

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

282,532 kWh $ 28,759 $ 0.102 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

5,765 MMBtu $ 28,220 $ 4.90 /MMBtu

TOTAL ENERGY

8,661 MMBtu $ 56,979 $ 6.58 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

64,771 kWh
58,030 kWh
$ 6,590
$ 5,904
22.91 %
20.53 %
$ 0.102 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

4,061 MMBtu
3,319 MMBtu
$ 20,047
$ 16,264
71.04 %
57.63 %
$ 4.90 /MMBtu

TOTAL ENERGY

4,725 MMBtu
3,914 MMBtu
$ 26,637
$ 22,168
46.75 %
38.91 %
$ 6.58 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 I $ 0 $ 8,835 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,803 MMBtu $ 8,835 $ 4.90 /MMBtu

TOTAL ENERGY

1,803 MMBtu $ 8,835 -
02 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 N $ 200 $ 376 0.53
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,345 kWh $ 239 $ 0.102 /kWh

Natural Gas

28 MMBtu $ 137 $ 4.90 /MMBtu

TOTAL ENERGY

52 MMBtu $ 376 -
03 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 2,250 $ 4,383 0.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

43,083 kWh $ 4,383 $ 0.102 /kWh

TOTAL ENERGY

442 MMBtu $ 4,383 -
04 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 1,000 $ 3,959 0.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

808 MMBtu $ 3,959 $ 4.90 /MMBtu

TOTAL ENERGY

808 MMBtu $ 3,959 -
05 view
details
COVER OPEN TANKS 2.2514 N $ 4,000 $ 2,396 1.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

489 MMBtu $ 2,396 $ 4.90 /MMBtu

TOTAL ENERGY

489 MMBtu $ 2,396 -
06 view
details
REPLACE BROKEN WINDOWS AND/OR WINDOW SASH 2.7441 I $ 738 $ 2,034 0.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

415 MMBtu $ 2,034 $ 4.90 /MMBtu

TOTAL ENERGY

415 MMBtu $ 2,034 -
07 view
details
USE MINIMUM SAFE OVEN VENTILATION 2.2212 I $ 0 $ 474 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,810 kWh $ 388 $ 0.102 /kWh

Natural Gas

293 MMBtu $ 1,436 $ 4.90 /MMBtu

TOTAL ENERGY

332 MMBtu $ 1,824 -

Administrative Changes

- $ -1,350 -

TOTAL PRODUCTON

- $ -1,350 -
08 view
details
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME 2.6212 N $ 0 $ 1,132 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

201 MMBtu $ 1,132 $ 4.90 /MMBtu

TOTAL ENERGY

201 MMBtu $ 1,132 -
09 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 1,200 $ 835 1.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,206 kWh $ 835 $ 0.102 /kWh

TOTAL ENERGY

84 MMBtu $ 835 -
10 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 215 $ 447 0.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,396 kWh $ 447 $ 0.102 /kWh

TOTAL ENERGY

45 MMBtu $ 447 -
11 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 100 $ 298 0.34
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,931 kWh $ 298 $ 0.102 /kWh

TOTAL ENERGY

30 MMBtu $ 298 -
12 view
details
REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED 2.6121 N $ 0 $ 118 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

24 MMBtu $ 118 $ 4.90 /MMBtu

TOTAL ENERGY

24 MMBtu $ 118 -