Industrial Assessment Centers

Assessment #KU0063


Assessment Year 1982
SIC 2653
SIC Description Corrugated And Solid Fiber Boxes
NAICS
NAICS Description
Principal Product CORRUGATED BOXES
Sales $ 15,000,000
# of Employees 109
Plant Area (Sq.Ft.) 0
Annual Production 500,000 Thousand Feet
Production Hrs. Annual 6,072
Location (State) KS
Yearly Energy Cost $ 254,594

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,530,481 kWh $ 155,901 $ 0.062 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

32,521 MMBtu $ 98,693 $ 3.03 /MMBtu

TOTAL ENERGY

58,458 MMBtu $ 254,594 $ 4.36 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

134,525 kWh
2,931 kWh
$ 10,499
$ 173
6.73 %
0.11 %
$ 0.062 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

7,545 MMBtu
1,496 MMBtu
$ 22,861
$ 4,532
23.16 %
4.59 %
$ 3.03 /MMBtu

TOTAL ENERGY

8,924 MMBtu
1,526 MMBtu
$ 33,360
$ 4,705
13.10 %
1.85 %
$ 4.36 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 5,865 $ 7,441 0.79
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

120,750 kWh $ 7,441 $ 0.062 /kWh

TOTAL ENERGY

1,238 MMBtu $ 7,441 -
02 view
details
INSTALL WEATHER STRIPPING ON WINDOWS AND DOORS 2.7445 I $ 230,000 $ 4,532 50.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,496 MMBtu $ 4,532 $ 3.03 /MMBtu

TOTAL ENERGY

1,496 MMBtu $ 4,532 -
03 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 N $ 4,000 $ 2,215 1.81
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

0 kWh $ 2,215 $ 0.062 /kWh

TOTAL ENERGY

0 MMBtu $ 2,215 -
04 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 0 $ 670 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,844 kWh $ 670 $ 0.062 /kWh

TOTAL ENERGY

111 MMBtu $ 670 -
05 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 82 $ 173 0.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,931 kWh $ 173 $ 0.062 /kWh

TOTAL ENERGY

30 MMBtu $ 173 -
06 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 N $ 450 $ 1,276 0.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

421 MMBtu $ 1,276 $ 3.03 /MMBtu

TOTAL ENERGY

421 MMBtu $ 1,276 -
07 view
details
INSTALL DE-AERATOR IN PLACE OF CONDENSATE TANK 2.2124 N $ 57,400 $ 17,053 3.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

5,628 MMBtu $ 17,053 $ 3.03 /MMBtu

TOTAL ENERGY

5,628 MMBtu $ 17,053 -