Industrial Assessment Centers
Assessment #IP0002
| Assessment Year | 2012 |
|---|---|
| SIC | 3449 |
| SIC Description | Miscellaneous Metal Work |
| NAICS | 332114 |
| NAICS Description | Custom Roll Forming |
| Principal Product | Roll Formed Specialty Tubing and Formed Metal |
| Sales | $ 40,000,000 |
| # of Employees | 80 |
| Plant Area (Sq.Ft.) | 126,732 |
| Annual Production | 19,719 Tons |
| Production Hrs. Annual | 6,120 |
| Location (State) | IN |
| Yearly Energy Cost | $ 213,935 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,322,000 kWh | $ 189,418 | $ 0.082 /kWh |
- Demand Charge |
6,840 kW | $ 0 | $ 0.00 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
2,604 MMBtu | $ 24,517 | $ 9.42 /MMBtu |
TOTAL ENERGY |
26,405 MMBtu | $ 213,935 | $ 8.10 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
385,702 kWh 309,556 kWh |
$ 31,812 $ 25,260 |
16.79 % 13.34 % |
$ 0.082 /kWh |
- Demand Charge |
0 kW 0 kW |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0.00 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
332 MMBtu 332 MMBtu |
$ 3,900 $ 3,900 |
15.91 % 15.91 % |
$ 9.42 /MMBtu |
TOTAL ENERGY |
4,285 MMBtu 3,505 MMBtu |
$ 35,712 $ 29,160 |
16.69 % 13.63 % |
$ 8.10 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | I | $ 0 | $ 18,621 | 0.00 | ||||||||||||
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| 02 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 0 | $ 1,887 | 0.00 | ||||||||||||
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| 03 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 140 | $ 1,515 | 0.09 | ||||||||||||
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| 04 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | I | $ 1,320 | $ 3,900 | 0.34 | ||||||||||||
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| 05 | view details |
INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM | 2.4223 | N | $ 1,250 | $ 2,700 | 0.46 | ||||||||||||
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| 06 | view details |
REPLACE OVER-SIZE MOTORS AND PUMPS WITH OPTIMUM SIZE | 2.4131 | I | $ 4,678 | $ 5,124 | 0.91 | ||||||||||||
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| 07 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 1,430 | $ 1,205 | 1.19 | ||||||||||||
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| 08 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 1,216 | $ 760 | 1.60 | ||||||||||||
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