Industrial Assessment Centers
Assessment #IP0001
| Assessment Year | 2012 |
|---|---|
| SIC | 3053 |
| SIC Description | Gaskets, Packing And Sealing Devices |
| NAICS | 339991 |
| NAICS Description | Gasket, Packing, and Sealing Device Manufacturing |
| Principal Product | Rubber bellows and boots |
| Sales | $ 39,600,000 |
| # of Employees | 160 |
| Plant Area (Sq.Ft.) | 66,197 |
| Annual Production | 49,192,000 Pieces |
| Production Hrs. Annual | 8,568 |
| Location (State) | IN |
| Yearly Energy Cost | $ 364,311 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
7,603,893 kWh | $ 250,928 | $ 0.033 /kWh |
- Demand Charge |
2,172 kW | $ 42,463 | $ 19.55 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
8,964 MMBtu | $ 70,920 | $ 7.91 /MMBtu |
TOTAL ENERGY |
86,905 MMBtu | $ 364,311 | $ 4.19 /MMBtu |
Water Disposal |
624,700 Gal | $ 5,468 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
751,271 kWh 630,608 kWh |
$ 24,920 $ 20,920 |
9.93 % 8.34 % |
$ 0.033 /kWh |
- Demand Charge |
4,839 kW 911 kW |
$ 94,492 $ 17,812 |
222.53 % 41.95 % |
$ 19.55 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 7.91 /MMBtu |
TOTAL ENERGY |
7,701 MMBtu 6,464 MMBtu |
$ 119,412 $ 38,732 |
32.78 % 10.63 % |
$ 4.19 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS | 2.3131 | N | $ 0 | $ 75,906 | 0.00 | ||||||||||||||||||||||||
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| 02 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 0 | $ 3,247 | 0.00 | ||||||||||||||||||||||||
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| 03 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | I | $ 0 | $ 93 | 0.00 | ||||||||||||||||||||||||
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| 04 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 8,348 | $ 19,200 | 0.43 | ||||||||||||||||||||||||
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| 05 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 1,300 | $ 1,454 | 0.89 | ||||||||||||||||||||||||
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| 06 | view details |
REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL | 2.7232 | I | $ 80,000 | $ 16,942 | 4.72 | ||||||||||||||||||||||||
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| 07 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 17,272 | $ 3,320 | 5.20 | ||||||||||||||||||||||||
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