Industrial Assessment Centers
Assessment #IC0191
| Assessment Year | 2011 |
|---|---|
| SIC | 2066 |
| SIC Description | Chocolate And Cocoa Products |
| NAICS | 311320 |
| NAICS Description | Chocolate and Confectionery Manufacturing from Cacao Beans |
| Principal Product | Chocolate |
| Sales | $ 24,000,000 |
| # of Employees | 400 |
| Plant Area (Sq.Ft.) | 200,000 |
| Annual Production | 90,000 Tons |
| Production Hrs. Annual | 6,096 |
| Location (State) | IL |
| Yearly Energy Cost | $ 1,177,247 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
17,403,032 kWh | $ 837,176 | $ 0.048 /kWh |
- Demand Charge |
32,112 kW | $ 37,935 | $ 1.18 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
63,066 MMBtu | $ 302,136 | $ 4.79 /MMBtu |
TOTAL ENERGY |
241,449 MMBtu | $ 1,177,247 | $ 4.88 /MMBtu |
Water Disposal |
30,581,232 Gal | $ 237,095 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,063,173 kWh 0 kWh |
$ 51,031 $ 0 |
6.10 % 0.00 % |
$ 0.048 /kWh |
- Demand Charge |
1,176 kW 0 kW |
$ 1,390 $ 0 |
3.66 % 0.00 % |
$ 1.18 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
5,380 MMBtu 0 MMBtu |
$ 25,798 $ 0 |
8.54 % 0.00 % |
$ 4.79 /MMBtu |
TOTAL ENERGY |
16,278 MMBtu 0 MMBtu |
$ 78,219 $ 0 |
6.64 % 0.00 % |
$ 4.88 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | $ 109,685 | $ 34,161 | 3.21 | |||||||||||||||||||||||||
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| 02 | view details |
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER | 2.2412 | $ 57,885 | $ 8,804 | 6.57 | |||||||||||||||||||||||||
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| 03 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | $ 0 | $ 9,379 | 0.00 | |||||||||||||||||||||||||
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| 04 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | $ 2,345 | $ 6,711 | 0.35 | |||||||||||||||||||||||||
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| 05 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | $ 150 | $ 190 | 0.79 | |||||||||||||||||||||||||
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| 06 | view details |
REPAIR LEAKS IN LINES AND VALVES | 2.2133 | $ 200 | $ 714 | 0.28 | |||||||||||||||||||||||||
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| 07 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | $ 0 | $ 893 | 0.00 | |||||||||||||||||||||||||
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| 08 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | $ 690 | $ 25,189 | 0.03 | |||||||||||||||||||||||||
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