Industrial Assessment Centers

Assessment #IC0189


Assessment Year 2011
SIC 3714
SIC Description Motor Vehicle Parts And Accessories
NAICS 336350
NAICS Description Motor Vehicle Transmission and Power Train Parts Manufacturing
Principal Product Axles & Driveline Products
Sales $ 7,000,000
# of Employees 200
Plant Area (Sq.Ft.) 610,000
Annual Production 7,500 Pieces
Production Hrs. Annual 4,233
Location (State) WI
Yearly Energy Cost $ 656,646

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,414,038 kWh $ 256,196 $ 0.047 /kWh

- Demand Charge

10,188 kW $ 79,019 $ 7.76 /kW

- Electricity Fees

- $ 32,483 -

Natural Gas

38,422 MMBtu $ 288,948 $ 7.52 /MMBtu

TOTAL ENERGY

93,916 MMBtu $ 656,646 $ 6.99 /MMBtu

Water Disposal

2,219,462 Gal $ 9,030 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

121,683 kWh
116,583 kWh
$ 5,720
$ 5,480
2.23 %
2.14 %
$ 0.047 /kWh

- Demand Charge

37 kW
30 kW
$ 289
$ 235
0.37 %
0.30 %
$ 7.76 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

22,731 MMBtu
22,731 MMBtu
$ 170,938
$ 170,938
59.16 %
59.16 %
$ 7.52 /MMBtu

TOTAL ENERGY

23,978 MMBtu
23,926 MMBtu
$ 176,947
$ 176,653
26.95 %
26.90 %
$ 6.99 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 I $ 0 $ 2,166 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

288 MMBtu $ 2,166 $ 7.52 /MMBtu

TOTAL ENERGY

288 MMBtu $ 2,166 -
02 view
details
USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT 2.7233 I $ 686,583 $ 156,506 4.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

20,812 MMBtu $ 156,506 $ 7.52 /MMBtu

TOTAL ENERGY

20,812 MMBtu $ 156,506 -
03 view
details
UPGRADE OBSOLETE EQUIPMENT 2.4321 I $ 100,000 $ 12,266 8.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,631 MMBtu $ 12,266 $ 7.52 /MMBtu

TOTAL ENERGY

1,631 MMBtu $ 12,266 -
04 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 1,142 $ 1,263 0.90
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

21,914 kWh $ 1,030 $ 0.047 /kWh

- Demand Charge

30 kW $ 233 $ 7.76 /kW

TOTAL ENERGY

225 MMBtu $ 1,263 -
05 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 382 $ 4,441 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

94,494 kWh $ 4,441 $ 0.047 /kWh

TOTAL ENERGY

969 MMBtu $ 4,441 -
06 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 58 $ 43 1.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

175 kWh $ 9 $ 0.047 /kWh

- Demand Charge

0 kW $ 2 $ 7.76 /kW

TOTAL ENERGY

2 MMBtu $ 11 -

Administrative Changes

- $ 10 -

Ancillary Material Cost

- $ 22 -

TOTAL PRODUCTON

- $ 32 -
07 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 0 $ 294 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,100 kWh $ 240 $ 0.047 /kWh

- Demand Charge

7 kW $ 54 $ 7.76 /kW

TOTAL ENERGY

52 MMBtu $ 294 -