Industrial Assessment Centers

Assessment #IC0179


Assessment Year 2010
SIC 2752
SIC Description Commercial Printing, Lithographic
NAICS 323110
NAICS Description Commercial Lithographic Printing
Principal Product Magazines
Sales $ 45,000,000
# of Employees 220
Plant Area (Sq.Ft.) 170,000
Annual Production 17,400 Tons
Production Hrs. Annual 6,024
Location (State) IL
Yearly Energy Cost $ 1,050,931

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

7,545,112 kWh $ 531,109 $ 0.070 /kWh

- Demand Charge

22,387 kW $ 244,828 $ 10.94 /kW

- Electricity Fees

- $ 0 -

Natural Gas

29,794 MMBtu $ 274,994 $ 9.23 /MMBtu

TOTAL ENERGY

107,132 MMBtu $ 1,050,931 $ 9.81 /MMBtu

Water Disposal

1,840,746 Gal $ 10,458 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

25,208 kWh
20,108 kWh
$ 1,765
$ 1,408
0.33 %
0.27 %
$ 0.070 /kWh

- Demand Charge

47 kW
47 kW
$ 511
$ 511
0.21 %
0.21 %
$ 10.94 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

3,629 MMBtu
0 MMBtu
$ 34,404
$ 0
12.51 %
0.00 %
$ 9.23 /MMBtu

TOTAL ENERGY

3,887 MMBtu
206 MMBtu
$ 36,680
$ 1,919
3.49 %
0.18 %
$ 9.81 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 82 $ 203 0.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,506 kWh $ 105 $ 0.070 /kWh

- Demand Charge

9 kW $ 98 $ 10.94 /kW

TOTAL ENERGY

15 MMBtu $ 203 -
02 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 N $ 0 $ 4,268 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

450 MMBtu $ 4,268 $ 9.23 /MMBtu

TOTAL ENERGY

450 MMBtu $ 4,268 -
03 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 2,833 $ 389 7.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,148 kWh $ 291 $ 0.070 /kWh

- Demand Charge

9 kW $ 98 $ 10.94 /kW

TOTAL ENERGY

43 MMBtu $ 389 -
04 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 626 $ 1,327 0.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,454 kWh $ 1,012 $ 0.070 /kWh

- Demand Charge

29 kW $ 315 $ 10.94 /kW

TOTAL ENERGY

148 MMBtu $ 1,327 -
05 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 N $ 34,800 $ 11,072 3.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,168 MMBtu $ 11,072 $ 9.23 /MMBtu

TOTAL ENERGY

1,168 MMBtu $ 11,072 -
06 view
details
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME 2.6212 N $ 3,510 $ 19,064 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,011 MMBtu $ 19,064 $ 9.23 /MMBtu

TOTAL ENERGY

2,011 MMBtu $ 19,064 -
07 view
details
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES 2.4322 N $ 0 $ 357 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,100 kWh $ 357 $ 0.070 /kWh

TOTAL ENERGY

52 MMBtu $ 357 -