Industrial Assessment Centers

Assessment #IC0166


Assessment Year 2009
SIC 3841
SIC Description Surgical And Medical Instruments
NAICS 339112
NAICS Description Surgical and Medical Instrument Manufacturing
Principal Product Medical Instruments
Sales $ 31,000,000
# of Employees 170
Plant Area (Sq.Ft.) 67,000
Annual Production 234,293 Pieces
Production Hrs. Annual 4,216
Location (State) WI
Yearly Energy Cost $ 184,594

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,130,240 kWh $ 112,624 $ 0.053 /kWh

- Demand Charge

4,879 kW $ 63,440 $ 13.00 /kW

- Electricity Fees

- $ 0 -

Natural Gas

764 MMBtu $ 8,530 $ 11.16 /MMBtu

TOTAL ENERGY

22,599 MMBtu $ 184,594 $ 8.17 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

113,324 kWh
19,872 kWh
$ 6,009
$ 1,055
5.34 %
0.94 %
$ 0.053 /kWh

- Demand Charge

429 kW
51 kW
$ 5,580
$ 663
8.80 %
1.05 %
$ 13.00 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

12 MMBtu
12 MMBtu
$ 134
$ 134
1.57 %
1.57 %
$ 11.16 /MMBtu

TOTAL ENERGY

1,175 MMBtu
216 MMBtu
$ 11,723
$ 1,852
6.35 %
1.00 %
$ 8.17 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 10,994 $ 2,511 4.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,298 kWh $ 971 $ 0.053 /kWh

- Demand Charge

51 kW $ 663 $ 13.00 /kW

TOTAL ENERGY

188 MMBtu $ 1,634 -

Ancillary Material Cost

- $ 877 -

TOTAL PRODUCTON

- $ 877 -
02 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 4,045 $ 3,135 1.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

32,607 kWh $ 1,728 $ 0.053 /kWh

- Demand Charge

113 kW $ 1,469 $ 13.00 /kW

TOTAL ENERGY

334 MMBtu $ 3,197 -

Ancillary Material Cost

- $ -396 -

One-time Revenue or Avoided Cost

- $ 334 -

TOTAL PRODUCTON

- $ -62 -
03 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 136 $ 757 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,373 kWh $ 179 $ 0.053 /kWh

- Demand Charge

10 kW $ 130 $ 13.00 /kW

TOTAL ENERGY

35 MMBtu $ 309 -

Ancillary Material Cost

- $ 6 -

One-time Revenue or Avoided Cost

- $ 442 -

TOTAL PRODUCTON

- $ 448 -
04 view
details
AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM 2.7228 N $ 1,720 $ 2,442 0.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

17,614 kWh $ 934 $ 0.053 /kWh

- Demand Charge

116 kW $ 1,508 $ 13.00 /kW

TOTAL ENERGY

181 MMBtu $ 2,442 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 345 $ 84 4.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,574 kWh $ 84 $ 0.053 /kWh

TOTAL ENERGY

16 MMBtu $ 84 -
06 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 I $ 0 $ 134 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

12 MMBtu $ 134 $ 11.16 /MMBtu

TOTAL ENERGY

12 MMBtu $ 134 -
07 view
details
USE OUTSIDE COLD WATER SOURCE AS A SUPPLY OF COOLING WATER 2.2692 N $ 16,200 $ 3,264 4.96
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

36,258 kWh $ 1,922 $ 0.053 /kWh

- Demand Charge

103 kW $ 1,342 $ 13.00 /kW

TOTAL ENERGY

372 MMBtu $ 3,264 -
08 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 0 $ 659 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,600 kWh $ 191 $ 0.053 /kWh

- Demand Charge

36 kW $ 468 $ 13.00 /kW

TOTAL ENERGY

37 MMBtu $ 659 -