Industrial Assessment Centers
Assessment #IC0160
| Assessment Year | 2009 |
|---|---|
| SIC | 2821 |
| SIC Description | Plastics Materials And Resins |
| NAICS | 325211 |
| NAICS Description | Plastics Material and Resin Manufacturing |
| Principal Product | Protective Packaging systems |
| Sales | $ 15,000,000 |
| # of Employees | 359 |
| Plant Area (Sq.Ft.) | 278,500 |
| Annual Production | 12,000,000 Pounds |
| Production Hrs. Annual | 8,760 |
| Location (State) | IL |
| Yearly Energy Cost | $ 2,942,423 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
28,823,233 kWh | $ 1,750,765 | $ 0.061 /kWh |
- Demand Charge |
52,924 kW | $ 287,059 | $ 5.42 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
95,827 MMBtu | $ 904,599 | $ 9.44 /MMBtu |
TOTAL ENERGY |
391,265 MMBtu | $ 2,942,423 | $ 7.52 /MMBtu |
Water Disposal |
15,770,000 Gal | $ 53,632 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,292,290 kWh 1,110,950 kWh |
$ 78,827 $ 67,765 |
4.50 % 3.87 % |
$ 0.061 /kWh |
- Demand Charge |
3,604 kW 3,056 kW |
$ 19,535 $ 16,565 |
6.81 % 5.77 % |
$ 5.42 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
134 MMBtu 98 MMBtu |
$ 1,265 $ 925 |
0.14 % 0.10 % |
$ 9.44 /MMBtu |
TOTAL ENERGY |
13,380 MMBtu 11,485 MMBtu |
$ 99,627 $ 85,255 |
3.39 % 2.90 % |
$ 7.52 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 33,261 | $ 14,507 | 2.29 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 02 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 17,420 | $ 6,924 | 2.52 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 03 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 653 | $ 292 | 2.24 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 04 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 51,610 | $ 13,109 | 3.94 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 05 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 131,206 | $ 42,819 | 3.06 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 06 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 42,838 | $ 17,221 | 2.49 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 07 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 345 | $ 6,043 | 0.06 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 08 | view details |
REPAIR AND ELIMINATE STEAM LEAKS | 2.2135 | I | $ 58 | $ 746 | 0.08 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 09 | view details |
USE MINIMUM STEAM OPERATING PRESSURE | 2.2163 | N | $ 0 | $ 340 | 0.00 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 10 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 0 | $ 179 | 0.00 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 11 | view details |
UPGRADE CONTROLS ON COMPRESSORS | 2.4224 | N | $ 0 | $ 4,813 | 0.00 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 12 | view details |
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES | 2.6211 | N | $ 0 | $ 415 | 0.00 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
