Industrial Assessment Centers

Assessment #IC0150


Assessment Year 2008
SIC 2082
SIC Description Malt Beverages
NAICS 312120
NAICS Description Breweries
Principal Product Beer
Sales $ 8,000,000
# of Employees 750
Plant Area (Sq.Ft.) 12,839,579
Annual Production 220,982 Thousand Gallons
Production Hrs. Annual 8,592
Location (State) WI
Yearly Energy Cost $ 15,402,792

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

92,032,475 kWh $ 4,134,605 $ 0.045 /kWh

- Demand Charge

161,293 kW $ 1,849,478 $ 11.47 /kW

- Electricity Fees

- $ 0 -

Natural Gas

1,013,826 MMBtu $ 9,418,709 $ 9.29 /MMBtu

TOTAL ENERGY

1,957,159 MMBtu $ 15,402,792 $ 7.87 /MMBtu

Water Disposal

1,074,774,272 Gal $ 3,172,230 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

33,580,535 kWh
0 kWh
$ 2,042,034
$ 0
49.39 %
0.00 %
$ 0.045 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 11.47 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

-121,871 MMBtu
0 MMBtu
$ -1,117,617
$ 0
-11.87 %
0.00 %
$ 9.29 /MMBtu

TOTAL ENERGY

222,330 MMBtu
0 MMBtu
$ 924,417
$ 0
6.00 %
0.00 %
$ 7.87 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
BURN FOSSIL FUEL TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR AND USE STEAM EXHAUST FOR HEAT 2.3413 N $ 3,038,750 $ 391,205 7.77
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

32,960,071 kWh $ 2,014,113 $ 0.045 /kWh

Natural Gas

-162,476 MMBtu $ -1,489,905 $ 9.29 /MMBtu

TOTAL ENERGY

175,365 MMBtu $ 524,208 -

Personnel Changes

- $ -131,848 -

Water Consumption

- $ -1,155 -

TOTAL PRODUCTON

- $ -133,003 -
02 view
details
REPAIR LEAKS IN LINES AND VALVES 2.2133 N $ 2,900 $ 1,054 2.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

111 MMBtu $ 1,018 $ 9.29 /MMBtu

TOTAL ENERGY

111 MMBtu $ 1,018 -

Water Consumption

- $ 36 -

TOTAL PRODUCTON

- $ 36 -
03 view
details
TURN OFF STEAM TRACING DURING MILD WEATHER 2.2164 N $ 229 $ 229 1.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

25 MMBtu $ 229 $ 9.29 /MMBtu

TOTAL ENERGY

25 MMBtu $ 229 -
04 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 N $ 0 $ 26,630 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,904 MMBtu $ 26,630 $ 9.29 /MMBtu

TOTAL ENERGY

2,904 MMBtu $ 26,630 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 6,440 $ 27,921 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

620,464 kWh $ 27,921 $ 0.045 /kWh

TOTAL ENERGY

6,360 MMBtu $ 27,921 -
06 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 N $ 8,021 $ 21,400 0.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,335 MMBtu $ 21,400 $ 9.29 /MMBtu

TOTAL ENERGY

2,335 MMBtu $ 21,400 -
07 view
details
REPAIR OR REPLACE STEAM TRAPS 2.2113 N $ 2,470 $ 71,867 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

7,403 MMBtu $ 67,888 $ 9.29 /MMBtu

TOTAL ENERGY

7,403 MMBtu $ 67,888 -

Water Consumption

- $ 3,979 -

TOTAL PRODUCTON

- $ 3,979 -
08 view
details
USE SOLAR HEAT TO HEAT WATER 2.9112 N $ 4,411 $ 468 9.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

51 MMBtu $ 468 $ 9.29 /MMBtu

TOTAL ENERGY

51 MMBtu $ 468 -
09 view
details
REPAIR AND ELIMINATE STEAM LEAKS 2.2135 N $ 3,000 $ 8,494 0.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

897 MMBtu $ 8,227 $ 9.29 /MMBtu

TOTAL ENERGY

897 MMBtu $ 8,227 -

Water Consumption

- $ 267 -

TOTAL PRODUCTON

- $ 267 -
10 view
details
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES 2.4322 N $ 26,100 $ 246,428 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

26,879 MMBtu $ 246,428 $ 9.29 /MMBtu

TOTAL ENERGY

26,879 MMBtu $ 246,428 -