Industrial Assessment Centers
Assessment #IC0144
| Assessment Year | 2008 |
|---|---|
| SIC | 3089 |
| SIC Description | Plastics Products, Nec |
| NAICS | 326199 |
| NAICS Description | All Other Plastics Product Manufacturing |
| Principal Product | Plastic appliance parts |
| Sales | $ 8,500,000 |
| # of Employees | 80 |
| Plant Area (Sq.Ft.) | 18,000 |
| Annual Production | 61,000,000 Pieces |
| Production Hrs. Annual | 5,976 |
| Location (State) | WI |
| Yearly Energy Cost | $ 179,841 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,253,600 kWh | $ 110,742 | $ 0.049 /kWh |
- Demand Charge |
5,030 kW | $ 61,232 | $ 12.17 /kW |
- Electricity Fees |
- | $ 4,568 | - |
Natural Gas |
282 MMBtu | $ 3,299 | $ 11.70 /MMBtu |
TOTAL ENERGY |
23,381 MMBtu | $ 179,841 | $ 7.69 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
250,406 kWh 178,427 kWh |
$ 12,269 $ 8,742 |
11.08 % 7.89 % |
$ 0.049 /kWh |
- Demand Charge |
561 kW 410 kW |
$ 6,829 $ 4,991 |
11.15 % 8.15 % |
$ 12.17 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
20 MMBtu 20 MMBtu |
$ 222 $ 222 |
6.73 % 6.73 % |
$ 11.70 /MMBtu |
TOTAL ENERGY |
2,586 MMBtu 1,849 MMBtu |
$ 19,320 $ 13,955 |
10.74 % 7.76 % |
$ 7.69 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 12,122 | $ 4,363 | 2.78 | ||||||||||||||||||||||||
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| 02 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 5,101 | $ 2,224 | 2.29 | ||||||||||||||||||||||||
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| 03 | view details |
UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT | 2.7121 | I | $ 0 | $ 461 | 0.00 | ||||||||||||||||||||||||
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| 04 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 781 | $ 533 | 1.47 | ||||||||||||||||||||||||
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| 05 | view details |
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED | 2.7124 | I | $ 0 | $ 68 | 0.00 | ||||||||||||||||||||||||
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| 06 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 4,364 | $ 1,031 | 4.23 | ||||||||||||||||||||||||
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| 07 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | I | $ 2,000 | $ 9,002 | 0.22 | ||||||||||||||||||||||||
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| 08 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 0 | $ 431 | 0.00 | ||||||||||||||||||||||||
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| 09 | view details |
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS | 2.7224 | I | $ 0 | $ 222 | 0.00 | ||||||||||||||||||||||||
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| 10 | view details |
USE SOLAR HEAT TO HEAT WATER | 2.9112 | N | $ 1,965 | $ 305 | 6.44 | ||||||||||||||||||||||||
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| 11 | view details |
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES | 2.6211 | N | $ 0 | $ 307 | 0.00 | ||||||||||||||||||||||||
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| 12 | view details |
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED | 2.6231 | I | $ 0 | $ 48 | 0.00 | ||||||||||||||||||||||||
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| 13 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 920 | $ 633 | 1.45 | ||||||||||||||||||||||||
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