Industrial Assessment Centers

Assessment #IC0138


Assessment Year 2008
SIC 3633
SIC Description Household Laundry Equipment
NAICS 334512
NAICS Description Automatic Environmental Control Manufacturing for Residential, Commercial, and Appliance Use
Principal Product Appliance timers
Sales $ 30,000,000
# of Employees 215
Plant Area (Sq.Ft.) 196,598
Annual Production 4,750,000 Pieces
Production Hrs. Annual 4,135
Location (State) IN
Yearly Energy Cost $ 631,258

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

9,372,300 kWh $ 203,607 $ 0.022 /kWh

- Demand Charge

25,496 kW $ 338,685 $ 13.28 /kW

- Electricity Fees

- $ 0 -

Natural Gas

9,886 MMBtu $ 88,966 $ 9.00 /MMBtu

TOTAL ENERGY

105,952 MMBtu $ 631,258 $ 5.96 /MMBtu

Water Disposal

5,157,600 Gal $ 29,766 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

639,430 kWh
639,430 kWh
$ 14,070
$ 14,070
6.91 %
6.91 %
$ 0.022 /kWh

- Demand Charge

1,324 kW
1,324 kW
$ 17,586
$ 17,586
5.19 %
5.19 %
$ 13.28 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

2,069 MMBtu
2,069 MMBtu
$ 20,511
$ 20,511
23.05 %
23.05 %
$ 9.00 /MMBtu

TOTAL ENERGY

8,624 MMBtu
8,624 MMBtu
$ 52,167
$ 52,167
8.26 %
8.26 %
$ 5.96 /MMBtu

Water Disposal

14,406 Gal
14,406 Gal
$ 84
$ 84
0.28 %
0.28 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 66,929 $ 32,199 2.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

324,000 kWh $ 7,128 $ 0.022 /kWh

- Demand Charge

445 kW $ 5,910 $ 13.28 /kW

TOTAL ENERGY

3,321 MMBtu $ 13,038 -

Personnel Changes

- $ 15,757 -

Ancillary Material Cost

- $ 3,404 -

TOTAL PRODUCTON

- $ 19,161 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 537 $ 422 1.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,524 kWh $ 34 $ 0.022 /kWh

- Demand Charge

2 kW $ 27 $ 13.28 /kW

TOTAL ENERGY

16 MMBtu $ 61 -

Personnel Changes

- $ 154 -

Ancillary Material Cost

- $ 207 -

TOTAL PRODUCTON

- $ 361 -
03 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 3,982 $ 927 4.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

28,161 kWh $ 624 $ 0.022 /kWh

- Demand Charge

23 kW $ 303 $ 13.28 /kW

TOTAL ENERGY

289 MMBtu $ 927 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 143,228 $ 18,232 7.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

203,111 kWh $ 4,466 $ 0.022 /kWh

- Demand Charge

636 kW $ 8,450 $ 13.28 /kW

TOTAL ENERGY

2,082 MMBtu $ 12,916 -

Personnel Changes

- $ 663 -

Ancillary Material Cost

- $ 4,653 -

TOTAL PRODUCTON

- $ 5,316 -
05 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 20,784 $ 4,556 4.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

75,474 kWh $ 1,660 $ 0.022 /kWh

- Demand Charge

218 kW $ 2,896 $ 13.28 /kW

TOTAL ENERGY

774 MMBtu $ 4,556 -
06 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 0 $ 2,154 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

293 MMBtu $ 2,154 $ 9.00 /MMBtu

TOTAL ENERGY

293 MMBtu $ 2,154 -
07 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 0 $ 3,513 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

136 MMBtu $ 3,513 $ 9.00 /MMBtu

TOTAL ENERGY

136 MMBtu $ 3,513 -
08 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 158 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,160 kWh $ 158 $ 0.022 /kWh

TOTAL ENERGY

73 MMBtu $ 158 -
09 view
details
REPAIR OR REPLACE STEAM TRAPS 2.2113 I $ 1,500 $ 14,928 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,640 MMBtu $ 14,844 $ 9.00 /MMBtu

TOTAL ENERGY

1,640 MMBtu $ 14,844 -

Water Disposal

14,406 Gal $ 84 $ 0 /Gal

TOTAL WASTE

- $ 84 -