Industrial Assessment Centers

Assessment #IC0132


Assessment Year 2007
SIC 5142
SIC Description Packaged Frozen Foods
NAICS 311712
NAICS Description Fresh and Frozen Seafood Processing
Principal Product fish and poultry
Sales $ 37,000,000
# of Employees 100
Plant Area (Sq.Ft.) 18,255
Annual Production 30,000,000 Pounds
Production Hrs. Annual 2,520
Location (State) WI
Yearly Energy Cost $ 191,264

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,140,800 kWh $ 95,338 $ 0.045 /kWh

- Demand Charge

7,647 kW $ 56,907 $ 7.44 /kW

- Electricity Fees

- $ 0 -

Natural Gas

4,140 MMBtu $ 39,019 $ 9.42 /MMBtu

TOTAL ENERGY

26,083 MMBtu $ 191,264 $ 7.33 /MMBtu

Other Liquid (non-haz)

6,874,589 Gal $ 27,575 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

54,266 kWh
27,995 kWh
$ 10,676
$ 9,506
11.20 %
9.97 %
$ 0.045 /kWh

- Demand Charge

74,576 kW
47 kW
$ 4,543
$ 350
7.98 %
0.62 %
$ 7.44 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

42 MMBtu
42 MMBtu
$ 396
$ 396
1.01 %
1.01 %
$ 9.42 /MMBtu

TOTAL ENERGY

597 MMBtu
328 MMBtu
$ 15,615
$ 10,252
8.16 %
5.36 %
$ 7.33 /MMBtu

Other Liquid (non-haz)

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 906 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

20,133 kWh $ 906 $ 0.045 /kWh

TOTAL ENERGY

206 MMBtu $ 906 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 3,349 $ 3,349 1.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

74,412 kW $ 3,349 $ 7.44 /kW

TOTAL ENERGY

0 MMBtu $ 3,349 -
03 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 I $ 19,530 $ 8,296 2.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,115 kWh $ 8,296 $ 0.045 /kWh

TOTAL ENERGY

11 MMBtu $ 8,296 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 6,527 $ 1,356 4.81
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,563 kWh $ 823 $ 0.045 /kWh

- Demand Charge

44 kW $ 301 $ 7.44 /kW

TOTAL ENERGY

190 MMBtu $ 1,124 -

Administrative Changes

- $ 81 -

Ancillary Material Cost

- $ 151 -

TOTAL PRODUCTON

- $ 232 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 147 $ 71 2.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

508 kWh $ 23 $ 0.045 /kWh

- Demand Charge

1 kW $ 7 $ 7.44 /kW

TOTAL ENERGY

5 MMBtu $ 30 -

Administrative Changes

- $ 19 -

Ancillary Material Cost

- $ 22 -

TOTAL PRODUCTON

- $ 41 -
06 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 1,962 $ 654 3.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,747 kWh $ 304 $ 0.045 /kWh

- Demand Charge

47 kW $ 350 $ 7.44 /kW

TOTAL ENERGY

69 MMBtu $ 654 -
07 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 0 $ 396 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

42 MMBtu $ 396 $ 9.42 /MMBtu

TOTAL ENERGY

42 MMBtu $ 396 -
08 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 0 $ 860 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,200 kWh $ 324 $ 0.045 /kWh

- Demand Charge

72 kW $ 536 $ 7.44 /kW

TOTAL ENERGY

74 MMBtu $ 860 -