Industrial Assessment Centers
Assessment #IC0128
| Assessment Year | 2007 |
|---|---|
| SIC | 3321 |
| SIC Description | Gray And Ductile Iron Foundries |
| NAICS | 331511 |
| NAICS Description | Iron Foundries |
| Principal Product | Grey and ductile iron castings |
| Sales | $ 20,700,000 |
| # of Employees | 132 |
| Plant Area (Sq.Ft.) | 63,135 |
| Annual Production | 21,835,000 Pounds |
| Production Hrs. Annual | 6,048 |
| Location (State) | WI |
| Yearly Energy Cost | $ 1,007,964 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
10,904,136 kWh | $ 461,522 | $ 0.042 /kWh |
- Demand Charge |
68,637 kW | $ 172,379 | $ 2.51 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
34,161 MMBtu | $ 374,063 | $ 10.95 /MMBtu |
TOTAL ENERGY |
145,928 MMBtu | $ 1,007,964 | $ 6.91 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
542,050 kWh 542,050 kWh |
$ 22,764 $ 22,764 |
4.93 % 4.93 % |
$ 0.042 /kWh |
- Demand Charge |
376 kW 376 kW |
$ 958 $ 958 |
0.56 % 0.56 % |
$ 2.51 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
7,035 MMBtu 2,000 MMBtu |
$ 77,033 $ 21,900 |
20.59 % 5.85 % |
$ 10.95 /MMBtu |
TOTAL ENERGY |
12,591 MMBtu 7,556 MMBtu |
$ 100,755 $ 45,622 |
10.00 % 4.53 % |
$ 6.91 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,710 | $ 15,654 | 0.11 | ||||||||||||||||||||||||||||||||
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| 02 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 6,000 | $ 10,523 | 0.57 | ||||||||||||||||||||||||||||||||
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| 03 | view details |
REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER | 3.4114 | I | $ 21,540 | $ 25,162 | 0.86 | ||||||||||||||||||||||||||||||||
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| 04 | view details |
USE SAND FOR OTHER PURPOSES (EG CONSTRUCTION FILL, COVER FOR MUNICIPAL LANDFILLS) | 3.5222 | N | $ 9,600 | $ 103,122 | 0.09 | ||||||||||||||||||||||||||||||||
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| 05 | view details |
USE DRYING OVEN (BATCH TYPE) ON ALTERNATE DAYS OR OTHER OPTIMUM SCHEDULE TO RUN EQUIPMENT WITH FULL LOADS | 2.6222 | N | $ 0 | $ 44,610 | 0.00 | ||||||||||||||||||||||||||||||||
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| 06 | view details |
IMPROVE SPACE COMFORT CONDITIONING | 4.4240 | N | $ 10,408 | $ 11,886 | 0.88 | ||||||||||||||||||||||||||||||||
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| 07 | view details |
REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT | 2.2314 | I | $ 5,883 | $ 21,900 | 0.27 | ||||||||||||||||||||||||||||||||
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| 08 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 11,407 | $ 1,566 | 7.28 | ||||||||||||||||||||||||||||||||
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| 09 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 260 | $ 249 | 1.04 | ||||||||||||||||||||||||||||||||
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| 10 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 30,665 | $ 7,851 | 3.91 | ||||||||||||||||||||||||||||||||
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