Industrial Assessment Centers
Assessment #IC0110
| Assessment Year | 2005 |
|---|---|
| SIC | 2033 |
| SIC Description | Canned Fruits And Vegetables |
| NAICS | 311421 |
| NAICS Description | Fruit and Vegetable Canning |
| Principal Product | Fruit Juice and Sauce |
| Sales | $ 32,000,000 |
| # of Employees | 265 |
| Plant Area (Sq.Ft.) | 404,209 |
| Annual Production | 50,000,000 Pounds |
| Production Hrs. Annual | 8,496 |
| Location (State) | WI |
| Yearly Energy Cost | $ 2,654,979 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
23,637,148 kWh | $ 775,048 | $ 0.033 /kWh |
- Demand Charge |
44,397 kW | $ 439,035 | $ 9.89 /kW |
- Electricity Fees |
- | $ 7,690 | - |
Natural Gas |
205,858 MMBtu | $ 1,433,206 | $ 6.96 /MMBtu |
TOTAL ENERGY |
448,139 MMBtu | $ 2,654,979 | $ 5.92 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
513,648 kWh 354,593 kWh |
$ 16,949 $ 11,700 |
2.19 % 1.51 % |
$ 0.033 /kWh |
- Demand Charge |
811 kW 589 kW |
$ 21,921 $ 19,727 |
4.99 % 4.49 % |
$ 9.89 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
33,415 MMBtu 22,770 MMBtu |
$ 234,299 $ 159,678 |
16.35 % 11.14 % |
$ 6.96 /MMBtu |
TOTAL ENERGY |
38,680 MMBtu 26,405 MMBtu |
$ 273,169 $ 191,105 |
10.29 % 7.20 % |
$ 5.92 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REPLACE PURCHASED STEAM WITH OTHER ENERGY SOURCE | 2.1392 | I | $ 213,420 | $ 106,617 | 2.00 | ||||||||||||||||||||||||||||
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| 02 | view details |
SUBSTITUTE HOT PROCESS FLUIDS FOR STEAM | 2.2191 | N | $ 634,572 | $ 79,621 | 7.97 | ||||||||||||||||||||||||||||
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| 03 | view details |
REPAIR OR REPLACE STEAM TRAPS | 2.2113 | I | $ 1,638 | $ 29,831 | 0.05 | ||||||||||||||||||||||||||||
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| 04 | view details |
REPAIR LEAKS IN LINES AND VALVES | 2.2133 | I | $ 400 | $ 6,051 | 0.07 | ||||||||||||||||||||||||||||
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| 05 | view details |
IMPROVE COMBUSTION CONTROL CAPABILITY | 2.1116 | I | $ 3,500 | $ 13,789 | 0.25 | ||||||||||||||||||||||||||||
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| 06 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 0 | $ 4,956 | 0.00 | ||||||||||||||||||||||||||||
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| 07 | view details |
MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE | 2.2621 | N | $ 15,000 | $ 7,443 | 2.02 | ||||||||||||||||||||||||||||
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| 08 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | I | $ 70,000 | $ 13,904 | 5.03 | ||||||||||||||||||||||||||||
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| 09 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 81,881 | $ 17,156 | 4.77 | ||||||||||||||||||||||||||||
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| 10 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 3,388 | $ 473 | 7.16 | ||||||||||||||||||||||||||||
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