Industrial Assessment Centers

Assessment #IC0030


Assessment Year 2002
SIC 2531
SIC Description Public Building & Related Furniture
NAICS
NAICS Description
Principal Product Public Building and Related Furniture
Sales $ 21,000,000
# of Employees 300
Plant Area (Sq.Ft.) 217,000
Annual Production 400,000 Pieces
Production Hrs. Annual 4,845
Location (State) IL
Yearly Energy Cost $ 294,373

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,286,849 kWh $ 83,683 $ 0.037 /kWh

- Demand Charge

5,388 kW $ 66,398 $ 12.32 /kW

- Electricity Fees

- $ 21,150 -

Natural Gas

12,210 MMBtu $ 123,142 $ 10.09 /MMBtu

TOTAL ENERGY

35,650 MMBtu $ 294,373 $ 8.26 /MMBtu

Other Liquid (non-haz)

147 Gal $ 441 $ 0 /Gal

Solid Waste (non-haz)

834,720 lbs $ 24,756 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

256,653 kWh
202,606 kWh
$ 10,012
$ 7,904
11.96 %
9.45 %
$ 0.037 /kWh

- Demand Charge

529 kW
502 kW
$ 5,396
$ 5,066
8.13 %
7.63 %
$ 12.32 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 10.09 /MMBtu

TOTAL ENERGY

2,630 MMBtu
2,076 MMBtu
$ 15,408
$ 12,970
5.23 %
4.41 %
$ 8.26 /MMBtu

Other Liquid (non-haz)

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

0 lbs
0 lbs
$ 0
$ 0
0.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,400 $ 2,316 0.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

33,181 kWh $ 1,296 $ 0.037 /kWh

- Demand Charge

82 kW $ 1,020 $ 12.32 /kW

TOTAL ENERGY

340 MMBtu $ 2,316 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 27,188 $ 4,674 5.82
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

70,258 kWh $ 2,740 $ 0.037 /kWh

- Demand Charge

174 kW $ 1,020 $ 12.32 /kW

TOTAL ENERGY

720 MMBtu $ 3,760 -

Personnel Changes

- $ 106 -

Ancillary Material Cost

- $ 808 -

TOTAL PRODUCTON

- $ 914 -
03 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,225 $ 2,438 0.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

54,047 kWh $ 2,108 $ 0.037 /kWh

- Demand Charge

27 kW $ 330 $ 12.32 /kW

TOTAL ENERGY

554 MMBtu $ 2,438 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 25,370 $ 6,602 3.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

99,167 kWh $ 3,868 $ 0.037 /kWh

- Demand Charge

246 kW $ 3,026 $ 12.32 /kW

TOTAL ENERGY

1,016 MMBtu $ 6,894 -

Personnel Changes

- $ -250 -

Ancillary Material Cost

- $ -42 -

TOTAL PRODUCTON

- $ -292 -
05 view
details
MODIFY WORKLOAD 4.4260 I $ 36,600 $ 132,950 0.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 78,500 -

Administrative Changes

- $ 54,450 -

TOTAL PRODUCTON

- $ 132,950 -
06 view
details
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK 4.1110 N $ 250 $ 9,840 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 9,840 -

TOTAL PRODUCTON

- $ 9,840 -